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XuZhou Ruili new material Co.,Ltd
Main: Polyimide tape, copper foil tape, PET high temperature tape, double-sided tape, etc
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TEL:
15995817817
Main: Polyimide tape, copper foil tape, PET high temperature tape, double-sided tape, etc
15995817817
RUILI TAPE
XuZhou Ruili new material Co.,Ltd.was established in China Xuzhou Zone in 2024.We are able to provide services of R&D,OEM,ODM and procession services forour customers. We produce a wide variety of adhesive tapes, including Polyimide tape, Copper foil tape, PET High-Temperature Tape, Double-sided tape, and more. Our factory is equipped with five advanced coating production lines, imported separators, rewinders, cutoff machines, and comprehensive testing equipment. The workshop is clean and orderly, with the coating and cutting processes carried out in a dust-free environment. The manufacturing process strictly adheres to a quality control system. All our products comply with RoHS standards and have been approved by ***, Reach, and UL. Our tape product have been widely recognized and trusted by users.We warmly welcome all of your inquiriesHigh temperature tape: basic knowledge, common types and differences
High temperature tape usually refers to adhesive materials that can maintain good adhesion under certain high temperature environments, mainly including single-sided tape and double-sided tape. These tapes have a wide range of applications in the manufacturing of industrial electronic products, and their high temperature resistance is mainly manifested in their ability to maintain stability under temperature conditions between 120 degrees and 260 degrees. The temperature resistance of high-temperature adhesive tape mainly depends on the properties of its substrate and adhesive. Several common high-temperature adhesive tapes on the market currently include PET polyester film substrate coated acrylic adhesive, PET polyester film coated high-temperature silicone adhesive, PI polyimide film coated acrylic adhesive, PI polyimide film coated high-temperature silicone adhesive, and PTFE tape. These high-temperature tapes have different temperature resistance properties,PET polyester film substrate coated with acrylic adhesive, available in transparent, brown (gold finger), green, black, and other colors. This material generally has a long-term temperature resistance of between 130-150 degrees and a short-term temperature resistance of up to 180 degrees (within half an hour).PET based polyester film coated with high-temperature silicone, available in transparent, brown (gold finger), green (commonly known as green silicone), black, and other colors. This material can withstand temperatures between 150-180 degrees Celsius for a long time and up to 220 degrees Celsius for a short period of time (within half an hour).PI substrate polyimide film coated with acrylic adhesive, with colors including brown (real gold finger), black, white, and so on. This material can withstand temperatures between 180-230 degrees Celsius for a long time and up to 280 degrees Celsius for a short period of time (within half an hour).PI substrate polyimide film coated with high-temperature silicone, with colors including brown (true golden finger), black, and so on. This material can withstand temperatures between 220-260 degrees Celsius for a long time and up to 300 degrees Celsius for a short period of time (within half an hour).Teflon tape (also called Teflon tape) is a kind of high temperature resistant tape, which is made of glass fiber as the base cloth, coated with Teflon lotion, dried, and then coated with silica gel twice. This material can withstand temperatures of 260-300 degrees Celsius for a long time and up to 350 degrees Celsius for a short period of time (within half an hour). Among these high-temperature tapes, the one coated with PI polyimide film and high-temperature silicone is considered to have the best comprehensive performance. Whether in terms of temperature resistance, dielectric performance, processability, or chemical resistance, PI silicone high-temperature tape is the most excellent one.Understand one article! Detailed explanation of polyimide high-temperature tape
High temperature tape is a type of adhesive tape mainly used in the electronics industry for use in high-temperature working environments. High temperature tape includes KAPTON high-temperature tape, PTFE high-temperature tape, high-temperature textured paper tape, PET green high-temperature tape; High temperature double-sided tape, etc. Today, the editor will focus on introducing KAPTON high-temperature tape, also known as polyimide tape. Polyimide tape Also known as KAPTON tape, gold finger tape, PI tape, it is made by coating a polyimide film substrate with high-temperature resistant adhesive. There are two types of materials: single-sided fluoroplastic release material composite or non composite. Material characteristics Polyimide tape has excellent insulation, durability, acid and alkali resistance, and temperature resistance. It can usually be used between 120 degrees and 260 degrees, and 180 degrees can be used for a long time. Excellent high-temperature electrical performance, high insulation, high temperature resistance, low temperature resistance, acid and alkali resistance, low electrolysis, good mechanical properties, wear resistance, tear resistance, special adhesive treatment, strong adhesion, leaving no residue on the covered surface after tearing. The product specification is 33M long, and the color of the tape is usually brown or golden yellow. The commonly used widths are 10mm, 15mm, 20mm, 25mm, etc. (can be customized). High precision coating up to ± 2.5um, no scratches, wire drawing or other phenomena, good shear performance, easy to punch die cutting processing. Material parameters: Substrate thickness: 0.0125mm-0.125mm Adhesive thickness: 0.025mm-0.065mm Adhesive composition: Silicone/Acrylic Adhesive strength: 450-720g/25mm Temperature resistance -10 ℃ -300 ℃ Tensile strength 14-18kg/mm Elongation rate 55% -85% Corrosion resistance: 1.0H Electrical strength: 6000V~7200V Application area Coatings: Used as insulation paint for electromagnetic wires or as high-temperature resistant coatings. Advanced composite materials: used for aerospace, aircraft, and rocket components. It is one of the most heat-resistant structural materials. Fiber: Its elastic modulus is second only to carbon fiber, and it is used as a filtering material for high-temperature media and radioactive substances, as well as bulletproof and fireproof fabrics. Foam plastic: used as high temperature resistant and heat insulating material. Engineering plastics: There are thermosetting and thermoplastic types, and thermoplastic types can be molded by compression molding, injection molding, or transfer molding. Mainly used for self-lubricating, sealing, insulation, and structural materials. Separation membrane: used for the separation of various gases, such as hydrogen/nitrogen, nitrogen/oxygen, carbon dioxide/nitrogen, or methane, to remove moisture from air hydrocarbon feed gases and alcohols. It can also be used as a pervaporation membrane and ultrafiltration membrane. Photoresist: Some polyimides can also be used as photoresists. There are negative and positive adhesives, and the resolution can reach sub micron level. When combined with pigments or dyes, it can be used for color filter films, greatly simplifying the processing steps. Application in microelectronic devices: used as a dielectric layer for interlayer insulation, and as a buffer layer to reduce stress and improve yield. As a protective layer, it can reduce the impact of the environment on the device and also act as a shield for alpha particles, reducing or eliminating soft errors in the device. Polyimide, an alignment agent used in liquid crystal displays, plays a very important role in the materials of TN-LCD, SHN-LCD, TFT-LCD, and future ferroelectric liquid crystal displays.Electro optical materials: used as passive or active waveguide materials, optical switch materials, etc. Fluorinated polyimides are transparent in the communication wavelength range, and using polyimide as a chromophore matrix can improve the stability of the material. Moisture sensitive materials: The principle of linear expansion due to moisture absorption can be used to make humidity sensors. Storage method 1. Tape should be stored in the warehouse to avoid direct sunlight and rain; Do not come into contact with acidic, alkaline, oil or organic solvents, keep clean and dry, and keep a distance of 1 meter from the discovery device. The room temperature should be between -15 ℃ and 40 ℃. 2. The tape should be placed in rolls without folding. If stored for too long, it should be flipped once every season. 3. It is best to use a crane when loading and unloading the conveyor belt, and use rigging with crossbeams to lift it steadily to avoid damaging the edge of the belt. Do not load or unload recklessly, which may cause loose rolls and loose sleeves. 4. The type and specifications of the tape should be selected reasonably according to the usage needs and specific conditions. 5. Do not connect tapes of different varieties, specifications, strength, and fabric layers together for use. 6. It is best to use hot vulcanized rubber joints for conveyor belt joints to improve reliability and maintain high effective strength. 7. The diameter of the conveyor roller and the minimum pulley diameter of the conveyor belt should comply with relevant regulations. 8. Do not make the tape snake or crawl. Keep the rollers flexible and the tension moderate. 9. When the conveyor is equipped with baffles and cleaning devices, wear and tear on the tape should be avoided. 10. Cleanliness is a basic condition for the good operation of adhesive tape. Foreign substances can affect tape eccentricity, tension differences, and even breakage. 11. When early damage to the tape is found during use, the cause should be promptly identified and repaired to avoid adverse consequences.Quality requirementThe quality of polyimide tape is very important. Have you ever learned about the quality requirements of polyimide tape? Let me take a look.1、The adhesion of polyimide tape should be long-lasting and should not dry out after a period of time;2. When tearing off the polyimide high-temperature tape, it should be able to be completely removed;3. When removed after completion, the polyimide tape should not have any residue or images;4. After long-term bonding of polyimide tape, there should be no bubbles floating or curled edges;5. Polyimide tape must have weather resistance when used outdoors; 6. Polyimide tape must not have crystal dots.The way to distinguishAt present, there are many manufacturers of polyimide tape on the market, and the product quality is also uneven. Is there any way to identify the authenticity of polyimide tape? Now, the editor will bring you a method to identify authenticity.1、Looking at the appearance, generally speaking, low-quality high-temperature tape has a slightly dull color, while high-quality gold finger high-temperature tape has a relatively good surface gloss.2. Look at the residue after ignition, bake with a lighter for 1 to 2 seconds, and then touch with your hand. The high-temperature tape of the golden finger really won’t stick to your hands.3. In actual high-temperature testing, after passing through a high temperature of 260 ° C, check for residual glue, shrinkage, and other phenomena, because the temperature resistance of real gold finger high-temperature tape is usually between 120 ° C and 260 ° C.PTFE/FEP/F46 Adhesive Polyimide Tape Film
he film preparation method is as follows: polyamide acid solution flow forming film, stretching, high temperature imide.Thin film is yellow transparent, relative density 1.39 ~ 1.45, has outstanding high temperature resistance, radiation resistance, chemical corrosion resistance and electrical insulation properties, can be used in 250 ~ 280ºC air for a long time.The vitrification temperatures are 280ºC(Upilex R), 385ºC(Kapton) and above 500ºC (Upilex S), respectively.The tensile strength is 200MPa at 20ºC and greater than 100MPa at 200ºC.It is especially suitable for flexible printed circuit board base material and insulation material of various high temperature resistant electric motor.Definition of Polyimide Industry
The polyimide (PI) industry is an industrial chain system centered around polyimide materials, covering their research and development, production, processing, and application. Polyimide is a high-performance polymer material known as the “golden polymer material” due to its extreme high temperature resistance, chemical stability, mechanical strength, and electrical insulation properties. It is widely used in high-precision fields such as electronics, aerospace, and new energy. Core elements of industry definition*** * Material characteristics**-Molecular structure: The main chain contains repeated imide rings (- CO-NR-CO -), which endow it with high thermal stability and rigidity.-* * Performance label * *: High temperature resistance (long-term use temperature>250 ℃), radiation resistance, corrosion resistance, low dielectric constant (suitable for high-frequency scenarios), high mechanical strength.* * Composition of the industrial chain**-Upstream: Raw material suppliers (such as diamines, dianhydride monomers, such as ODA, PMDA, etc.).-* * Middle stream * : manufacturing of polyimide resin, film, fiber, foam and other forms. – * Downstream * *: Terminal applications in electronics, aerospace, automotive, new energy, military industry, etc.* * Product Form**-* * Thin film * * (such as flexible circuit substrate, insulation tape);-Resin (high-temperature resistant coating, adhesive);-* * Fiber * * (fireproof clothing, high-temperature filter material);-* * foam * * (spacecraft thermal insulation material). Industry Development Status**High technical barriers**-The synthesis process is complex (requiring high-temperature condensation and imidization), and the purity requirements for raw materials are extremely high (such as monomer ODA, PMDA).-High end products such as transparent polyimide and ultra-thin films are monopolized by American and Japanese companies such as DuPont, Ube Industries, and Zhongyuan Chemical.* * Market demand driven**-* * Electronic field * : 5G communication, flexible display (foldable screen phones), chip packaging (PI photoresist). – * New energy * *: lithium battery separator, fuel cell proton exchange membrane.-Aerospace: Lightweight high-temperature components (engine hood, satellite thermal control film). Industry Development Trends*** * Domestic substitution acceleration**-Policy support (Guidelines for the Development of New Materials Industry) promotes the research and development of high-end PI materials and reduces dependence on imports.* * Expansion of Emerging Applications**-* * Flexible Electronics * *: Foldable devices, flexible sensors;-New energy vehicles: motor insulation system, battery thermal management;-Semiconductor: Advanced packaging with PI photoresist.* * Greening and low-cost**-Develop bio based monomers (to reduce petroleum dependence) and optimize synthesis processes (low-temperature solution method). Industry Challenges** -Raw material monopoly: Key monomers (such as PMDA) are controlled by Japanese companies such as Ube and Mitsubishi; -* * Equipment limitations * *: High end film production relies on imported equipment (such as biaxial stretching machines); -Environmental pressure: Traditional processes using toxic solvents (such as DMAC) require a transition to green processes. * * Summary** The polyimide industry is a typical high-tech barrier and high value-added new material field, and its development level directly reflects a country’s competitiveness in high-end manufacturing and cutting-edge technology fields. In the future, industry growth will rely on * * technological breakthroughs * * (monomer synthesis, process optimization), * * industry chain collaboration * * (upstream and downstream support), and * * application scenario innovation * * (such as deep space exploration, artificial intelligence hardware).Polyamide Sheet Polyimide Film Heater Polyimide Film Suppliers
Polymide film is a kind of special plastic film, flat and smooth, no crease, no particular air bubble and no pinhole, with excellent mechanical properties, dielectric properties, long-term working temperature-195 degree to 280 degree, widely used in sophisticated products in appliance, statellite navigation, digital product, electric motors, computer, mobile phone and so on, such as the base dielectrics in flexible printed circuits (FPC), tape automated bonding (TAB), pressure sensitive tape (PST), and insulation for electric motor(Insulation). It has excellent electrical insulation properties, mechanical properties, excellent temperature resistance, resistance to Radiation, chemical stability and flame retardancy and etc. it is widely used for wire insulation wrapping and coil insulation binding of largeindustrial motors, traction motors, and generators.The characteristics and applications of the brown high-temperature tape commonly seen on production lines
Polyimide film (PI) tape is a high-performance high-temperature tape made from polyimide film as the tape material. Its main uses are heat-resistant shielding and heat-resistant insulation for electronic boards.Due to the high thermal decomposition temperature of polyimide, it has excellent heat resistance and insulation performance. Many polyimide tape products use silicone adhesives, which have the advantage of leaving no residue even after being removed. Polyimide (PI) film tape not only features high-temperature resistance, chemical corrosion resistance, good insulation, and super strong adhesion, but also possesses other excellent properties such as radiation resistance, flame retardancy, wear resistance, and anti-corrosion. Polyimide (PI) tape can be classified into two types based on the adhesive used: PI silicone tape and PI acrylic tape. In terms of appearance, it is generally available in two colors: brown and black. Product Features:High temperature resistance: Polyimide film tape has good high temperature resistance and can withstand temperatures up to 400 ℃.Chemical corrosion resistance: Polyimide film tape is not easily corroded by chemical substances and has strong corrosion resistance.Good insulation: Polyimide film tape has excellent insulation performance and can effectively protect electrical equipment.Super strong adhesion: Polyimide film tape has strong adhesion and can firmly fix objects without deformation or damage at high temperatures.Anti corrosion: Polyimide film tape has excellent anti-corrosion performance, which can prevent rusting of metal materials such as steel.Product application:PI silicone tape is mainly used for applications that require high temperature resistance or high initial adhesion, such as insulation wrapping of H-grade motor and transformer coils, fixing and wrapping of high temperature resistant coil ends, thermal resistance protection for thermometers, insulation for capacitors and wire entanglement and other bonding under high temperature working conditions, temperature protection for PCB sheet metal fingers and electronic components during SMT, external wrapping of polymer lithium batteries, etc.PI acrylic tape is commonly used for insulation protection of PCB boards, fixing and wrapping of wire harnesses, interlayer and outer wrapping of transformer coils, external insulation of lithium batteries, etc.Characteristics of PolyimidePolyimide is a general term for polymer compounds polymerized by imide bonds, but the material used for polyimide tape is aromatic polyimide, which is made of aromatic compounds polymerized by imide bonds.Due to its strong adhesive strength, it has high strength, heat resistance, and insulation properties. The thermal decomposition temperature exceeds 500 ℃.The specific characteristics of the molecular structure that endow it with excellent heat resistance are as follows:Aromatic compounds have conjugated structures through imide bonds.Due to the aromatic rings being located on the same plane, the molecular chains are tightly packed together.Highly polar imide bonds have strong intermolecular forces.In addition, the coefficient of expansion during heating is relatively low, so even when used at high temperatures, it will not expand too much, thereby reducing dimensional errors.Golden finger high-temperature tape, also known as Kapton tape or polyimide tape
It is a high-performance adhesive tape made of polyimide film as the substrate, coated with high-performance organic silicon pressure-sensitive adhesive on one side, and composite or non composite with single-sided fluoroplastic release material.Performance characteristicsA. High temperature resistance: Long term working temperature can reach 260 ℃, and short-term processing can be carried out below 300 ℃. It can still maintain good performance in high temperature environments without problems such as delamination, residual glue, and substrate deformation B. Chemical resistance: It has excellent solvent resistance and good resistance to chemicals such as acids, bases, and salts. It can be used normally in a certain degree of chemical corrosion environment. C. Electrical insulation: With excellent dielectric performance and good electrical insulation effect, it can be used for insulation wrapping and protection in electronic devices, effectively preventing problems such as circuit short circuit and leakage. D. Mechanical properties: High mechanical strength, high tensile strength, good flexibility and ductility, can tightly adhere to various shaped surfaces, including flat, curved, and complex irregular surfaces. E. No residual adhesive: Imported silicone pressure-sensitive adhesive is used as the adhesive, and there is no residual adhesive left after the tape is torn off, avoiding contamination and damage to the surface of the object being pastedClassificationAccording to different applications, gold finger high-temperature tape can be divided into gold finger double-sided tape, anti-static gold finger tape, composite gold finger tape, and SMT gold finger tape, etcSpecificationsA. Width: Common widths include 10mm, 15mm, 20mm, 25mm, etc., and can also be customized according to customer needs, ranging from a few millimeters to tens of centimetersB. Thickness: Common thicknesses include 50U, 75U, 100U, etc., and the thickness can also be adjusted as neededC. Length: Generally, each roll is 33 meters long and can also be customizedColor: Usually brown or golden yellow, but can also be customized into other colors according to customer requirements, such as coffee, black, white, etc.Application FieldsA. Electronic and electrical industry: used for insulation wrapping of H-class motors and transformer coils with high requirements, fixing of high-temperature resistant coil ends, thermal resistance protection for temperature measurement, entanglement of capacitors and wires, and other adhesive insulation under high temperature working conditionsB. Circuit board manufacturing industry: suitable for electronic protection pasting, especially for SMT temperature protection, electronic switches, PCB board metal finger protection, electronic transformers, relays and other electronic components that require high temperature resistance and moisture-proof protectionC. Metal processing industry: used for high-temperature spray painting and sandblasting coating of metal materials to shield surface protection. After high-temperature spray painting and baking, it is easy to peel off without leaving residual adhesive.D. Other fields: In the aerospace industry, it is used for sealing, fixing, and fire-resistant protection in high-temperature environments such as aircraft and rockets; In the automotive industry, it can be used for sealing and protecting high-temperature components such as engines, transmissions, and braking systems; In the medical equipment industry, it can be used for sealing and protection of high-temperature sterilizers.Storage conditionsIt should be stored in an environment with 10-30 ℃ and relative humidity of 40-70%, avoiding direct sunlight and high temperature (above 40 ℃) and high humidity (75% RH). The storage period is generally 6 months.Application of High Temperature Resistant Green Tape in Circuit Board Industry
The green tape PET material is a relatively common film on the market at present. In fact, the plastic Coke bottles we usually see are made of PET material, also known as Baote bottles. The chemical name is polyester film. The PET material film is characterized by relatively high texture. It is hard, scratch-resistant, and it will not turn yellow and grease like PVC material after long-term use. However, generally PET film is adsorbed by static electricity, which is relatively * foaming and falling off, but even if it falls off, it can be washed in clean water. It can be reused, and the price of PET film is much more expensive than PVC film. PET Green High Temperature Spray Tape High Temperature Resistant Green Tape PET Green High Temperature Spray Tape High Temperature Resistant Green Tape Supply of PET Green High Temperature Tape High Temperature Spray Protective Tape Green High Temperature Spray Tape (PCB Protection High Temperature Resistance) PET Double Sided Adhesive Acid and Alkali Resistant Tape High Temperature Resistant Tape No. SMY-206 Green tape Substrate PET thickness (um) 70 Tension kgf/mm > 10 Stripping force gf/in 750 Temperature resistance ° c 180-230 PCB protection, high temperature resistance, easy to pull off treatment. It is used to cover the gold finger during the immersion process of the circuit board, prevent the electroplating solution from being immersed and polluted, protect the circuit board electroplating, high temperature resistant paint and powder spraying industries. Features: This product has high temperature resistance, good chemical solvent resistance, High adhesion, softness and no residue when torn off. High temperature resistance, solvent resistance, flame resistance, insulation and high heat dissipation, PC board shields gold fingers and printed circuit boards through tin furnacesApplication of High Temperature Belt in Electronic Field
High temperature resistant tape manufacturer specializes in producing shockproof, cushioning, insulation, conductive, adhesive, sound insulation and other materials die-cut punching type (PORON foam, EPDM foam, CR foam, EVA foam, fast bar paper, green shell paper, mica sheet, KAPTON, PC, PET Myra sheet, dust-proof mesh, silica gel, rubber, conductive cloth, conductive foam, conductive sponge, copper foil, aluminum foil, 3M double-sided adhesive, SONY double-sided adhesive, TESA double-sided adhesive; High temperature resistant tape manufacturer. Die-cutting and punching processing and sales of KAPTON gold tape, Mala tape, acetate cloth tape, conductive cloth tape, double-sided tape and other industrial tape comprehensive service company; The customer base covers electronics, electrical appliances, audio, digital, communications, plastics, hardware, toys, craft gifts, packaging and many other industries and fields.Transparent PET resistor carrier tape for electronic components
📊 Technical parameters and performance indicatorsTypical indicators/range description of parameter categoriesThe substrate material PET (polyester) has high transparency and good mechanical strength, making it a common choice in the mid to low end market.Anti static performance, surface resistivitytensix∼tenelevenΩ/□tensix∼10 elevenThe lower the value of Ω/□, the better the conductivity, which can effectively dissipate static electricity and protect precision components.The standard specification EIA-481-C/IEC 60286-3 is a globally recognized industry standard that ensures interchangeability between carrier tapes and automatic mounting equipment.Operating Temperatureeighty-five∘C∼one hundred∘Ceighty-five∘C∼100 ∘C is suitable for general welding processes, but its performance may decrease in high temperature environments.Pocket size tolerance±zero point zero fivemm∼±zero point onemmThe precise tolerance of ± 0.05mm to ± 0.1mm can effectively prevent the components from shaking or flipping in the pocket.Peel force of cover tapetwenty∼eightygfThe value of 20-80gf needs to be precisely controlled. If it is too small, the seal will not be tight, and if it is too large, it will cause the components to be carried away.warpage≤onemm/two hundred and fiftymmExcessive bending of ≤ 1mm/250mm will affect the smooth feeding of the automatic surface mounting machine.The standard widths are 8, 12, 16, 24, 32, 44, 56, 72, 88, and 104mm to accommodate components of different sizes, with the most commonly used being 8mm and 12mm.Pocket depth (standard) typically ≤ 2mm is mainly used for packaging thin components such as chip resistors, capacitors, etc.Pocket depth (deep cavity) can reach 15mm or more. Some suppliers can theoretically support deeper cavities by optimizing their mon types of anti-static coatings: Transparent PET is usually coated with anti-static agents to achieve anti-static performance.Performance statement: The above is the typical performance of PET material under ideal or standard processes. The specific product quality and long-term stability highly depend on the manufacturer's process control and quality control system.⚖️ Transparent vs. Black: Comparison of Carrier Tape Selectioncharacteristic 👍 Transparent PET carrier tape 🖤 Black carrier tapeMaterial PET or PC PS+conductive carbon powder and other anti-static materialsCore advantages: Optical detection: Transparent properties facilitate visual system recognition of components. Light blocking properties: effectively block ultraviolet rays and protect photosensitive componentsThe cost is moderate, but the later coating may be slightly higher and more suitable. The material itself can meet the ESD requirementsDisadvantages: Insufficient light shielding, anti-static performance depends on coating opacity, unable to perform optical detectionApplicable scenarios include LED packaging, small-sized transistors, semiconductor devices sensitive to ESD for sample testing, and high-speed surface mount technologySelection suggestion:Prioritize transparent PET carrier tape: Your production line or testing equipment relies on optical inspection.Consider black carrier tape: Your components are sensitive to electrostatic discharge (ESD) or ultraviolet radiation, such as some ICs and optoelectronic devices.📐 Common specifications and reference for matching cover strapsThe common sizes of download tapes and matching cover tapes can serve as important references when customizing with suppliersCarrier tape width commonly used matching cover tape width typical application components8mm 5.4mm small resistor, capacitor LED12mm 9.3mm slightly larger resistor, capacitor array, small IC16mm 13.3mm transistor, microswitch24mm 21.3mm medium size IC, inductor, connectorKey tip: The cover tape is divided into heat sealed and self-adhesive types, and its material (commonly PET), thickness (such as 0.06mm), and peel strength are the core of evaluating compatibility. It is necessary to confirm its compatibility with the carrier tape material.📋 Selection and Performance Testing ChecklistTo ensure that the selected carrier tape meets the requirements, it is recommended to request the following information from the supplier (or conduct self testing on the sample):📐 Dimensional accuracy: Confirm whether the pocket size (length, width, depth) accuracy meets the standard.⚡ Static protection: Confirm whether the surface resistivity istensix∼tenelevenΩ/□tensix∼10 elevenWithin the target range of Ω/□, inquire about the coating type.⚙️ Mechanical performance: Request warpage testing data and confirm material toughness.🌡️ Temperature resistance: Clearly define the maximum continuous operating temperature (such as 85 ° C) to avoid damage to components during transportation or preheating.🤝 Compatibility: Combined with the cover tape to test the peeling force (within the range of 20-80gf), and request a formal product testing report🤔 Frequently Asked Questions Q&AWhy is transparent PET tape a common choice for resistor packaging?This is because it combines cost-effectiveness and practicality. The mechanical strength of PET material is sufficient to protect the resistance, and its transparency makes it easy for optical detection equipment to identify components. At the same time, its cost is lower than high-end PC materials, making it cost-effective.2. How to understand the standard number of the carrier tape (such as EIA-481-C)?EIA-481-C is an industry standard published by the Electronic Industries Alliance (EIA), which specifies the dimensional tolerances, mechanical strength, and performance requirements for tapes and reels. The size and performance of the carrier tape produced according to this standard are uniform worldwide, ensuring smooth use on any surface mount machine that meets this standard.What does the "pocket depth" of the carrier tape refer to? What impact does it have on selection?Pocket depth "refers to the vertical height of the groove on the carrier tape used to accommodate electronic components. When selecting, it is necessary to ensure that the pocket depth is greater than the maximum thickness of the component, and usually a certain margin (such as 0.2-0.5mm) needs to be reserved to accommodate tolerances. For thicker components, it is recommended to directly choose materials with higher mechanical strength such as PC.If I only need a small amount of samples for testing, can I purchase them?Okay. Most carrier manufacturers provide sample customization services. You can directly contact the target manufacturer and provide the required resistor samples or detailed drawings for packaging. They will design and produce a small number of samples for you. However, it should be noted that the mold cost and unit price for small batch customization are usually higher.Is the anti-static performance of transparent PET tape permanent?This depends on its anti-static treatment method.Coating type: achieved by surface coating with anti-static agents, performance may deteriorate over time, friction, or moisture.Intrinsic type: Anti static components are added inside the PET material, and its anti-static performance is permanent. During procurement, suppliers can be asked specifically about the methods they use.Why do some transparent PET tapes exhibit slight colors (such as light blue or light green)?This is due to the addition of specific anti-static agents or additives to the PET substrate. In order to achieve permanent anti-static performance, some manufacturers may add special conductive polymers, which may have a very slight color tone, but this does not mean that their quality is problematicLithium battery tape
Lithium battery tape is a special tape used in the production and assembly process of lithium batteries, which plays a key role in ensuring battery performance and safety.🔎 What are the main types of lithium battery tape?There are various types of lithium battery tape, each designed for specific application scenarios and performance requirements:Main application key characteristics of the typeTerminate the tape fixation and protect the end of the battery cell to prevent short circuit, electrolyte resistance, high electrical insulation, strong adhesion, and no residue after peeling offHigh temperature tape is used for processes that require high temperature resistance, such as high-temperature shielding during ear welding, high temperature resistance (PI tape can reach 260 ℃ or above), solvent resistance, corrosion resistance, and electrical insulationWrap, insulate, and protect the positive and negative electrode ear connections with adhesive tape, which is resistant to electrolyte and has excellent heat sealing performance with metal tape and aluminum-plastic film, and is leak proofExpansion tape fixes the core, absorbs external impact forces, and enhances battery safety. It can significantly expand when exposed to electrolyte (up to three times the original thickness in volume), resist impact, and has strong fixationProtective film/blue film covers and protects the battery cells and module shells, providing insulation, wear resistance, puncture resistance, wear resistance, and high adhesionFixing/bundling tape is used to secure multiple battery cells or wiring harnesses during the module/PACK stage. It has high strength (such as fiber tape), high adhesion, good weather resistance, and anti warping performanceEasy to pull adhesive temporarily fixes components such as batteries, making it easy to remove high viscosity, high tensile strength, removable, and residue free adhesive during repair or recycling🛠️ How does tape work from battery cells to modules?Lithium battery tape plays an important role in multiple stages of battery manufacturing.🔋 Internal and external insulation protection of battery cellsWinding fixation: In the battery cell winding process, use termination tape to fix the end to prevent the battery cell from loosening.Ear insulation: After ear welding, wrap the weld seam with ear tape for insulation protection.Internal component protection: Expansion tape is used to absorb external impacts and stabilize the core position.Shell protection: After the square or soft pack battery cells are packaged, a protective film (blue film) will be coated on their surface to provide basic insulation and wear-resistant protection for the battery cells.📦 Battery module and PACK assemblyCell fixing: During module assembly, multiple cells need to be firmly fixed together, and high-strength fiber tape is used for bundling.Insulation and thermal insulation: Insulation or thermal insulation sheets are pasted between battery cells and module casings, and fixed with double-sided tape (such as Desha's flame-retardant double-sided tape).Temporary fixation: Easy to pull glue is often used to temporarily fix components during assembly. Due to its characteristics, it can be removed by stretching when needed, leaving no residue and making it easy to repair and recycle.🧪 Performance core: electrolyte resistance, temperature resistance, insulation and environmental standardsChemical Resistance: The electrolyte inside the battery is highly corrosive, and ordinary tape cannot withstand it. Lithium battery tape must be able to resist long-term immersion of electrolyte, maintain viscosity, not dissolve, and not contaminate the battery.Temperature Resistance: Temperature resistance includes two aspects: one is to adapt to the temperature environment during battery operation, for example, some adhesive tapes used in power batteries need to withstand high temperatures of 125 ℃ for a long time; The second is the high-temperature resistance process in battery manufacturing, such as polyimide (PI) tape, which can withstand temperatures above 260 ℃ for a short period of time and is used for ear welding protection.Electrical Insulation: This is the most basic safety requirement. The tape must have a high dielectric breakdown voltage, effectively isolate current, and prevent internal short circuits. For example, a tape from Desha has a breakdown voltage of up to 14400V, ensuring safety in high voltage environments.Environmental and safety standards: Many tapes comply with environmental directives such as RoHS and halogen-free. In the field of power batteries, it is also required that the tape itself has flame retardancy to comply with relevant safety regulations.Adhesion&Removability: Adhesive tape needs to have suitable adhesion to firmly fix it, but in some applications such as "easy to pull glue", it is also required to be easily peeled off without residue when it needs to be removed, making it easy to repair and recycle✅ How to choose the appropriate lithium battery tape?Clarify application scenarios: Firstly, determine whether the tape is used inside the battery cell or during the battery PACK assembly stage. The core requirements for the tape vary greatly in different scenarios.Focus on core performance: Depending on the application scenario, focus on key indicators such as electrolyte resistance, temperature resistance, electrical insulation strength, and flame retardant rating.Adaptive manufacturing process: The tape needs to adapt to the high-speed automated production line of batteries. Its physical properties such as thickness, viscosity, and stretchability can affect the efficiency and yield of equipment attachment.Confirm environmental and safety compliance: Ensure that the tape meets environmental requirements such as RoHS and halogen-free, and complies with flame retardant safety standards related to power batteries.Assessing supplier capabilities: It is recommended to choose suppliers with systematic certification (such as ISO 9001) and independent research and development capabilities, which can better ensure product quality and supply stabilityDomestic high-temperature resistant and flame-retardant insulation epoxy film tape
When it comes to domestically produced high-temperature resistant and flame-retardant insulation epoxy film tape, we can understand from these aspects: there are already many products on the market that can reach or approach the international advanced level, especially in the application fields of new energy, motors, etc. Below, I will provide you with a detailed introduction from several aspects, including product features, mainstream manufacturers, application scenarios, and market trends.🧐 What is high temperature resistant, flame-retardant, and insulating epoxy film tape?This is a high-performance special tape, whose core characteristics are determined by its multi-layer structure:Substrate (epoxy film): Provides dimensional stability, insulation, and partial temperature resistance, with high dielectric strength and good formability.Adhesive: Excellent adhesion, high temperature resistance, and solvent resistance enable the tape to firmly adhere to various surfaces.Coating (optional): Special coatings can further increase flame retardancy, heat resistance, or other functions.Main technical indicators of domestic adhesive tape:This type of tape can usually achieve or approach the following parameters:Temperature resistance: Short term temperature resistance can reach 260 ℃, and long-term working temperature is usually in the range of 130-155 ℃.Flame retardant rating: Most products can meet UL 510 standards or achieve UL94 V-0 rating.Insulation performance: The dielectric strength is generally high, for example, the 3M Super10 series can reach 7500V to 8000V. There are domestic products with insulation performance up to 20KV without breakdownMain application areasWith excellent comprehensive performance, it is widely used in the following fields:Electrical insulation: used for inter turn insulation and end fixing of coils in equipment such as motors, transformers, and generators.New energy battery: it is used for CCS integrated busbar hot pressing packaging of battery modules, aerogel insulation sheet packaging and insulation protection between cells.Electronic components: used for fixing, insulating, and packaging internal components such as relays and capacitors.Aerospace: Some high-performance products are used for insulation and protection of aviation interiors and electrical systems.📈 Market trend: domestic substitution acceleratesAt present, the domestic high-temperature resistant epoxy tape market is in a period of rapid development opportunities:Technological breakthrough: By introducing modifiers such as biphenyl structure and organosilicon into the formula, the glass transition temperature (Tg) and long-term heat resistance of domestic epoxy adhesives have been significantly improved.Cost advantage: On the premise of achieving the same performance, the price of some domestically produced high-performance adhesive tapes is about 60% lower than similar imported products, and the advantage is very obvious.Industrial maturity: The Chinese epoxy film insulation tape market has reached a considerable scale, and a group of local enterprises with independent research and development capabilities and complete supply chains have emerged.💎 summaryOverall, domestically produced high-temperature resistant and flame-retardant insulation epoxy film tape has matured in terms of performance, especially in the fields of household appliances, new energy, and general industry, which can well meet the demand. When selecting suitable brands and suppliers, it is recommended to mainly consider key indicators such as UL flame retardant certification, temperature resistance rating (long-term/short-term), insulation strength, etc. of the product, and verify them based on actual working conditions.SMT surface mount fixed high temperature resistant double-sided PTFE tape
High temperature resistant double-sided PTFE tape used for SMT surface mount fixation is a professional tape designed specifically for the electronic manufacturing industry. It is used in high-temperature processes such as reflow soldering and wave soldering to temporarily fix components such as flexible circuit boards (FPCs), and its core advantage is that it can be easily peeled off without leaving any residue after high temperature, thereby significantly improving the yield rate.🎖️ Why choose Teflon tape?The excellence of this type of tape lies in its use of PTFE (polytetrafluoroethylene) glass fiber cloth as the substrate and coating with organic silicon pressure-sensitive adhesive. This endows it with the following key characteristics:Super temperature resistance: The temperature range is generally between -70 ℃ and+260 ℃, and some high-quality products can withstand high temperatures of 300 ℃ for a short period of time, which can easily cope with the harsh thermal environment of SMT reflow soldering and wave soldering.No residue, no pollution: using special silicone adhesive, stable high temperature resistance. Tearing off after high-temperature processing will not leave adhesive stains on the surface of the workpiece, ensuring that precision electronic components are not contaminated.Reusable and economically efficient: For applications such as fixture platforms, the design of the tape allows it to be used multiple times at high temperatures. For example, some Korean brand products claim to be reusable over 500 times, with some models even up to 1000 times, effectively reducing costs.High viscosity and tensile strength: Adhesive tape has high viscosity and can firmly fix components. At the same time, it is strong, tear resistant, and has high tensile strength, ensuring stable transmission and positioning in automated production.Good electrical insulation: PTFE material itself has extremely high dielectric strength, which can provide reliable electrical insulation protection while fixing components.Flat and smooth surface: Its surface is exceptionally smooth and not easily adhered to solder or flux, which helps to maintain the flatness of the PCB during reflow soldering and reduce soldering defects.🎯 Core application scenariosFPC soft board fixing: During SMT mounting and reflow soldering, use high-temperature double-sided tape to firmly fix the FPC soft board on the carrier (fixture), which can effectively prevent it from warping and deforming due to heat.PCB/PCBA fixing: It is also suitable for rigid PCB boards (hard boards) or for temporarily fixing pre soldered PCBA semi-finished boards during the processing.Wave soldering protection: used to fix and shield areas that do not require soldering during the wave soldering process, protecting sensitive circuits or components.Other high-temperature applications: It is also widely used for high-temperature insulation wrapping of coils and transformers, as well as heat sealing machines and insulation protection that require operation at high temperatures.🔎 How to choose?You can decide based on the following aspects:Temperature resistance requirement: Confirm the maximum temperature of the process (such as peak temperature of 260 ℃ or 300 ℃) to ensure that the tape specifications can be met.Viscosity and adhesion: It is necessary to consider the area of the contact surface with the PCB, as well as the number and weight of the fixed components, in order to select the appropriate adhesive grade tape.Thickness selection: Common thicknesses are 0.13mm/0.18mm/0.2mm/0.22mm/0.25mm. Thicker tape usually provides better cushioning and filling performance.Width and customization: The standard width usually ranges from 5mm to 500mm, and the length is mostly 20m per roll. Cutting can be selected or requested based on the size of the fixture and workpiece.Special function: Pay attention to whether it has special requirements such as anti-static, flame-retardant (V0 level), or AB surface with different adhesivenessPolytetrafluoroethylene (PTFE) tape
Polytetrafluoroethylene tape, also known as Teflon tape or Teflon tape, is a high-performance industrial tape based on polytetrafluoroethylene (PTFE). It plays an indispensable role in many professional fields due to its excellent high and low temperature resistance, corrosion resistance, anti sticking, and insulation properties.Core FeaturesHigh and low temperature resistance: It is one of its most outstanding properties, which can work stably for a long time in the temperature range of -70 ° C to+260 ° C. Some high-quality products can even withstand high temperatures of up to 300 ° C for a short time, and the performance is very stable.Excellent anti adhesion: The surface friction is extremely low, with a friction coefficient of only 0.05-0.1. Almost all substances (such as hot melt adhesive, resin, paint, etc.) are difficult to adhere to its surface, making it an ideal anti sticking and demolding material.Chemical corrosion resistance: The chemical properties are very stable and can almost withstand the corrosion of all known strong acids (such as aqua regia), strong bases, and organic solvents. It is an ideal choice for harsh environments such as chemical engineering and laboratories.Excellent electrical insulation: It has high insulation strength and dielectric strength, and can be used in demanding electronic and electrical fields to provide insulation, shielding, and protection.Non toxic safety: Teflon material is non-toxic, insoluble, and meets food safety requirements. It can be directly used in processing equipment that comes into contact with food, such as sealing machines.Reusable: Due to its excellent anti adhesive properties, the tape will not leave any residue on the surface after removal, so it can be reused multiple times according to specific application situations.Main CategoriesThe polytetrafluoroethylene tapes on the market are mainly divided into the following categories based on their reinforcing materials and specific forms:Main characteristics and applications of tape typesThe fabric reinforced type uses glass fiber cloth as the substrate, impregnated with PTFE, and combines the anti sticking properties of PTFE with the high strength and low elongation of glass fiber cloth. Suitable for scenarios that require high strength and dimensional stability, such as heat seals for packaging machinery, conveyor belt guides, laminating machine covers, etc.Pure PTFE film tape is made of PTFE pure film, with a softer texture and better adhesion. More suitable for surfaces with complex shapes, such as insulation wrapping and coil winding for wires and cables.Raw material tape is a microporous PTFE film without backing adhesive, which relies on its own extensibility and winding force to achieve sealing. An indispensable sealing material in pipeline installation, used to seal threaded connection parts of water pipes, gas pipes, pneumatic joints, etc.application fieldWith its unique performance combination, polytetrafluoroethylene tape has a wide range of applications, mainly including:Industrial Manufacturing and ThermoformingHot sealing machine: This is one of the most common applications. Applying tape to the heat seal of the sealing machine can effectively prevent plastic film or aluminum foil from melting and sticking at high temperatures, ensuring a smooth and beautiful sealing effect. It is a key component to ensure the stable operation of packaging equipment.Injection molding and mold demolding: affixed to the surface of injection molding and rubber vulcanization molds, it serves as a permanent demolding layer, greatly reducing the use of demolding agents and improving production efficiency and yield.Roller and guide wheel coating: applied to various types of guide rollers, transmission wheels, and sliding plates that require anti sticking, forming a smooth and low friction surface to prevent materials (such as films, paper, fabrics) from slipping or sticking.Electronic and electrical industryUsed in the manufacturing of high-frequency cables and transformers, it plays an excellent role in electrical insulation and high temperature protection. Especially in radio frequency (RF) cables that require low dielectric constant, using PTFE film tape wrapping can significantly reduce signal attenuation.It is also commonly used for insulation protection of heating elements such as air vents of hot air guns and hair dryers.Pipeline and SealingUsually referring to the "raw material strip" type, it is an essential material for plumbers and maintenance technicians, used to seal threaded connections of various pipelines such as water pipes, gas pipes, radiators, etc., effectively and reliably preventing leaks.Aerospace and Special FieldsIn the aerospace field, it can be used for high-temperature resistant wire and cable bundling, as a chemical barrier for protection, and as a release layer for composite material bonding.In laboratory settings, connecting pipelines are used to seal precision equipment such as gas chromatography and microfluidicsPrecautions for useSafety reminder: Be alert to the existence of "non-standard" products in the market, whose materials and performance may not meet the standards. Especially in safety related scenarios such as gas pipelines, it is necessary to choose large brand products that comply with national standards (GB/T 2792, etc.) to ensure the reliability of the seal.Surface cleaning: In order to achieve the best bonding effect, it is necessary to ensure that the surface to be bonded is clean, dry, and free of oil stains before applying the tape.Pasting technique: Use appropriate tension for pasting, and ensure that the tape is completely attached to the surface to avoid bubbles or wrinkles.summaryOverall, polytetrafluoroethylene tape is an excellent 'problem solver', playing a crucial role in ensuring smooth operation of industrial production lines and leak proof sealing of household water pipes. When choosing, the key is to clarify one's core needs - whether it is high temperature resistance, anti sticking, or insulation - and then match the appropriate type and brand based on these characteristics.Die cut handle, small ear, peel off film, connect and dispose of waste PET tape
Handle/small ear: A specially designed non adhesive protrusion on the release film or protective film, which is a "hand tear position" for easy removal of the protective film.Peel off: an auxiliary process used to remove protective film from components such as LCD screens and polarizing films.Connection: Connect two materials, such as "splicing" the release paper joint, to ensure the continuous operation of the production line.Waste disposal: The edge and corner waste left after die-cutting and punching are automatically cleaned by sticking them together with tape.⚙️ Core feature: Focus on die-cutting efficiency and qualityThe core design of this type of tape is to make die-cutting processing smoother and make terminal use more convenient. These high-performance PET tapes typically have the following commonalities:High temperature resistance: PET substrates typically have a temperature resistance of up to 180 ℃ -200 ℃ or even 204 ℃, ensuring no melting or residue during possible high-temperature processes.Excellent die-cutting performance: PET substrate has high strength and good stiffness, which is not easy to deform or produce burrs during die-cutting and punching, and is easy to process into complex shapes.Non residue adhesive: After use, it can be cleanly peeled off without contaminating the surface of the product, which is the key to measuring quality.Adhesive system: Acrylic or silicone is widely used, and can be flexibly selected according to specific application scenarios such as viscosity and temperature resistance requirements.📊 Type and Selection: Key Performance Matching on DemandIn order for you to have a clear understanding and selection, the following table categorizes the main product types and their core information by function:Functional classification Common names Substrate adhesive series Core applications and characteristics Performance characteristicsHandle/easy to tear adhesive small ear pull tape, easy to tear adhesive PET acrylic for LCD screen protective film peeling; The handle is colored and the handle area is glue free, making it easy to operate. Strong adhesion, no residue leftAdhesive tape PET adhesive tape PET high temperature resistant special adhesive is used for connecting release paper, film and other materials; Single sided coating, high temperature resistance, high adhesion. High temperature resistance and high viscosityPET waste disposal tape PET acrylic acid automated waste disposal; Moderate viscosity, can remove waste from the die-cutting substrate. Adhesive stability, easy to peel off3M universal die-cutting tape ™ 8992L polyester tape PET silicone die-cutting punching, automated bonding; With release paper, it is easy to dispose of waste and does not curl. Easy to die cut, high temperature resistant⚙️ Process application: full process support from design to automationThe application of this PET tape runs through the entire process of die-cutting production.Design and Manufacturing: The design of "little ears" is for the convenience of peeling off the film. During manufacturing, due to the sufficient rigidity of its PET substrate, the AB punching process is commonly used for high-precision mass production, and simple molds can also be used for small-scale production.Automated assistance: This type of tape also drives automation. For example, PET compression can be used to achieve automatic folding of the handle to prevent over folding; Automated equipment can also be directly used to achieve high-speed film peeling and connection.Role in the production line: It plays a key role in automated production lines and is often used to cooperate with circular or flat cutting machines for die-cutting and waste removal, as well as to link with surface mount machines for waste removal.💎 summaryOverall, this type of PET tape is a powerful assistant in improving efficiency and yield in precision manufacturing. The core of its selection lies in clarifying the process requirements (whether it is waste disposal, connection, or manual tearing), and matching appropriate substrates, adhesive systems, and peeling forces accordingly. I hope this guide can help you clarify your thoughts and make more suitable choices in die-cutting applications.Transformer coil insulation varnish impregnated anti-aging glass fiber cloth tape
Transformer coil insulation varnish impregnated anti-aging glass fiber cloth tape is a high-performance insulation material specially designed for transformer coil insulation, varnish dipping treatment and high temperature environment. Its core value lies in high temperature resistance, excellent insulation performance, high mechanical strength, and good combination with insulating paint in the dipping process to form a stable insulation layer and effectively resist aging.⚙️ Core FeaturesThis type of tape is usually made of high-density alkali free glass fiber cloth as the substrate, coated with high-performance adhesive, and has various excellent characteristics to adapt to the harsh working environment of transformers.Typical numerical values/grades for characteristic descriptionHigh temperature resistance is the foundation for resisting thermal aging, as it can work at high temperatures for a long time. Long term: 150 ℃ -200 ℃; Short term: 260 ℃ -285 ℃.Electrical insulation provides high dielectric strength, ensuring electrical safety and preventing short circuits. Breakdown voltage:>22 MV/m.High mechanical strength, tensile strength, tear resistance, wear resistance, and can provide strong mechanical protection. Tensile strength:>360 N/25mm.Chemical/weather resistance, oil resistance, solvent resistance, UV resistance, and moisture and heat resistance ensure stable performance of the tape in environments such as transformer oil. Good oil resistance, solvent resistance, and flame retardancy.The immersion absorption performance effectively absorbs electrical insulation paint, and after curing, forms a solid whole with the coil. Resin has good absorbency.Key heat resistance levelTo ensure precise selection, insulation materials follow a unified heat resistance level standard based on their long-term operating temperature:Grade B: The maximum allowable temperature is 130 ℃.F level: The maximum allowable temperature is 155 ℃.H-level: The maximum allowable temperature is 180 ℃.Grade C or above: The maximum allowable temperature can reach 220 ℃ or higher.Type and selectionAccording to different materials and processes, there are mainly three types:Characteristics: Pressure Sensitive Tape, Pre Impregnated Cloth, Varnished Glass ClothCore process: Apply pressure-sensitive adhesive and semi cured B-stage resin onto the finished glass cloth, cure after heating, impregnate with specific insulation paint, and then dryThe main advantages are immediate use, convenient and fast; Integration after high viscosity, tensile strength, and aging resistance curing; Excellent electromechanical performance and high cost-effectiveness in heat and moisture resistance; Excellent performance in specific environments (such as oil immersion)Typical applications include lead wire wrapping, outer layer fixation, high-temperature shielding, dry-type transformer foil wound coil interlayer insulation, motor and electrical wrapping gasket, oil immersed transformer coil insulationCommon Model 3M ™ 69, 79； BGF20； Benyida et al. X2453-1 (modified imine) 2432 (alkyd, grade B); 2440 (Polyester, Grade F)Heat resistance level H (~200 ℃), mainly H (~180 ℃), mainly B (~130 ℃) to F (~155 ℃)Selection suggestions and precautionsYou can choose a suitable product based on the following factors:Application scenario: Pre impregnated tape is preferred for interlayer insulation of dry-type transformers; Oil immersed transformer coils are preferred to use alkyd/polyester glass coated cloth.Working temperature: If long-term temperature resistance of 155 ℃ is required, choose F-grade, such as 2440 glass paint cloth; If long-term temperature resistance of 180 ℃ is required, choose H-grade, such as X2453-1 pre impregnated tape or 3M ™ 69, and ensure its certification.Core performance: The key to the dipping process lies in the tape's absorption of insulating paint and its overall integrity after curing; Anti aging is closely related to high temperature resistance, and attention should be paid to the UV resistance and damp heat resistance data provided by the manufacturer; Confirm the dielectric strength of the tape in high voltage situationsCeramic backing tape fireproof self-adhesive tape
Ceramic backing tape "is a broad term that encompasses a variety of products. According to the core application scenarios, it can be mainly divided into two categories: welding special gaskets and high-temperature resistant insulation/fireproof tapes.👉 Welding Ceramic backing tapeThis is the most common term for "ceramic backing tape", mainly used for single-sided welding and double-sided forming processes.Core working principle: During welding, it is attached to the back of the weld seam to support the molten metal, prevent it from dripping, ensure that the root of the weld seam is completely melted, and achieve one-time molding and aesthetic appearance of the back. Essentially, it is a process auxiliary material for single-sided welding and double-sided forming.Main application areas: shipbuilding (hull outer panels, decks), bridge construction, boiler and pressure vessel manufacturing, steel structure construction, pipeline engineering, etc.Material composition: It is mainly composed of natural inorganic materials such as alpha alumina (α - Al ₂ O3) and kaolin, which are sintered at high temperatures of 1350-1400 ℃. Some products are pasted on aluminum foil tape for construction purposes.Performance characteristics:High temperature resistance: The fire resistance usually exceeds 1300 ℃, and some materials can withstand high temperatures above 1500 ℃.Chemical stability: resistant to acid, alkali, and chemical corrosion, will not react with the molten metal during welding, ensuring the purity of the weld seam.Good thermal stability: With a low coefficient of thermal expansion, it can effectively resist the thermal shock of rapid heating and cooling.🛡️ High temperature resistant insulation/fireproof tapeThis type of tape is not designed for welding processes, but utilizes the fire-resistant, insulating, and heat-insulating properties of ceramic materials to provide protection for equipment or places.Main types:Ceramic Fiber Tape: Woven from ceramic fiber yarn, used as insulation, sealing, and insulation material in high-temperature areas, such as pipe wrapping, furnace door sealing, etc.Ceramic Silicone Tape: Soft and elastic at room temperature, it will quickly sinter into a hard ceramic shaped protective shell when exposed to high temperatures (such as fire), providing fire and fire-resistant effects. The fire-resistant layer commonly used for fire-resistant cables.Main application areas:Sealing and insulation of high-temperature pipelines, flanges, valves, and furnace doors.Fire prevention, fire resistance, and insulation wrapping of wires and cables.Pads and isolation protection for high-temperature areas of equipment.Glass fixed sealing for fire doors.Performance characteristics:High temperature resistance: Ceramic fiber tape can withstand high temperatures of about 1260 ℃; Ceramic silicone rubber tape can form a protective shell under flames.Electrical insulation: These products, especially ceramic fibers and ceramicized silicone rubber tapes, typically have excellent electrical insulation properties.Chemical corrosion resistance: able to resist the erosion of most chemicals and solventsHow to choose and use?Clarify core requirements: First, determine whether you want to solve welding process problems or require high-temperature sealing or fire prevention.Precise product selection: Choose corresponding products according to different needs.Verify key parameters: Carefully verify the product's temperature resistance level, size specifications, and certification (such as CCS/ABS certification from classification societies).Pay attention to construction details:For adhesive welding pads, ensure a tight fit and avoid air bubbles.Ceramic fiber products can usually be cut with ordinary scissors. Some products should be noted that slight smoking or blackening may occur during the first high-temperature heating, which is a normal phenomenon.For pressure-sensitive ceramic tape, additional mechanical fastening may be required when the application temperature exceeds approximately 204 ° C (400 ° F)Die casting demolding anti scratch and high temperature protection PTFE tape
PTFE tape is indeed a fairly mature industrial solution for the challenges you encounter in demolding, workpiece scratches, and high-temperature environments during die-casting processes.It essentially combines the non stick properties of polytetrafluoroethylene (PTFE) with the convenience of adhesive tape, forming a smooth and high-temperature resistant "physical barrier" directly on the surface of the mold.🔑 Core Performance: Why is it capable?The reason why it is suitable for die-casting demolding mainly depends on the following performance:Excellent high temperature resistance: This is a basic requirement. High quality PTFE tape can be continuously used in the temperature range of -70 ℃ to+260 ℃, and some products can withstand high temperatures of up to 300 ℃ in the short term, which can stably cope with the high heat environment during the die-casting process.Smooth and extremely low friction coefficient: Its surface is very smooth and almost does not adhere to any substances (such as molten plastic, resin, etc.), ensuring smooth demolding of castings and effectively avoiding scratches.Excellent mechanical strength and durability:Scratch resistant: Teflon itself has a certain degree of hardness and wear resistance, but the mechanical strength of the tape depends more on its substrate.For die-casting scenarios, it is recommended to choose reinforced adhesive tape based on glass fiber (commonly known as "fiberglass cloth base"), which has high tensile strength and can better resist the impact of molten metal flow and the wear of mold closure, thereby achieving reusability and reducing maintenance costs.Widely resistant to chemical corrosion: It is almost not corroded by any strong acid, strong alkali, or organic solvent, and can adapt to various release agents or oil stains that may exist in the die-casting environment.Cleanliness and residue free: After high-quality silicone pressure-sensitive adhesive is peeled off at high temperatures, the back of the tape will not leave stubborn residue on the surface of the mold being bonded, which helps to keep the mold clean.High insulation performance: Teflon tape also has excellent electrical insulation performance, with some models having a breakdown voltage of up to 25KV, providing additional protection in scenarios that require electrical isolationSelection and usage suggestionsTo select the most suitable adhesive tape for your die-casting process, you can focus on the following aspects:Clear usage requirementsTemperature and pressure: Confirm the working temperature and pressure that the mold is subjected to.Wear resistance requirements: Based on the mold structure and working conditions, evaluate the requirements for the wear resistance of the tape, and decide whether to choose pure PTFE film (with good flexibility, suitable for complex surfaces) or fiberglass cloth based reinforced type (with high strength and more wear resistance).Thickness and size: Select the appropriate thickness (such as 0.08mm, 0.13mm, 0.25mm, etc.) based on the precision requirements of the mold, and confirm whether a specific width or customized shape is needed.Focus on key parametersMaximum operating temperature: Ensure that the upper temperature limit of the tape is higher than your process temperature.Tensile strength: This is particularly important for fiberglass cloth tape, as it directly affects its durability.Adhesive strength: The peeling force on steel is one of the key indicators, for example, 3M 5498 has a peeling force of about 22-48N/100mm on steel.Thickness range: The thicker the thickness, the better the strength and durability.Proper installation and maintenanceThoroughly clean: Before pasting, be sure to thoroughly clean the surface of the mold with a suitable solvent (such as acetone) to ensure that there are no oil stains or impurities, in order to ensure optimal adhesion.Smooth pasting: When pasting, avoid generating bubbles and use a scraper to smooth from the center to the edges.Regular inspection: Regularly check the wear of the tape during production intervals. Once serious scratches or peeling are found on the surface, it should be replaced in a timely manner.Easy replacement: After tearing off the old tape, if there is any residue, it can be removed with alcohol or a special cleaning agent, and then a new tape can be reattached.There are many manufacturers and brands on the market that supply PTFE tape. We suggest that you evaluate from these perspectives in order to find the most suitable "invisible protector" for your die-casting conditions.Friction resistant PTFE high-temperature cloth tape mold compression protection
Friction resistant PTFE high-temperature cloth tape is an industrial tape that combines the excellent non adhesiveness of PTFE with the high strength of glass fiber cloth. It is designed specifically for anti sticking, insulation, and wear resistance requirements in high temperature, high pressure, and high wear environments.It is commonly referred to as PTFE high-temperature tape or PTFE fiberglass tape, made by coating PTFE on fiberglass cloth. Compared with ordinary PTFE film tape, its core characteristics emphasize more on mechanical strength and wear resistance.Core technical parametersFor your convenience in evaluation, the following are the key performance indicators and common specifications of this type of tape:Characteristic Typical Parameters/Specification DescriptionLong term temperature resistance: -70 ℃ to 260 ℃Short term: can reach 280 ℃ -300 ℃ and maintain stability in a wide temperature range, suitable for high temperature conditions.Wear resistant composite glass fiber cloth with high tensile strength (such as 900 N/100mm) is the outstanding advantage of this type of tape. Fiberglass base fabric provides excellent mechanical strength and tear resistance, making it more durable in friction and scratch environments.The extremely low friction coefficient of 0.05-0.1 gives it excellent "non stick" properties, which can effectively prevent material adhesion and assist in sliding.Excellent anti adhesion performance, PTFE coating surface hardly adheres to any substances, including glue, resin, oil stains, etc., making it easy to clean.Excellent corrosion resistance, able to resist corrosion from strong acids, strong bases, and various organic solvents, with high chemical stability.High electrical insulation and dielectric constant<2.6 can be applied in scenarios that require electrical insulation protection.The conventional thickness of 0.08mm to 0.5mm is a key parameter affecting wear resistance and service life, which can be selected according to the application mon colors: brown, black, white, blueOther features include fire resistance, flame retardancy, UV protection, and anti-static. Some products also have these additional functions to adapt to more special environments.Main application areasBased on its characteristics of wear resistance, high temperature resistance, and anti sticking, it is mainly applied in the following scenarios:Packaging and heat sealing industry: used for hot pressing sealing end faces of bag making machines and sealing machines to prevent the packaging film from melting and sticking to the heating block, ensuring sealing quality and production efficiency.Industrial rollers and drying drums: Covering the surface of drying drums in papermaking, printing and dyeing, bonding and other equipment to prevent material adhesion and protect the drum surface from wear and tear.Electronic and electrical insulation: As an H-grade (above 180 ℃) temperature resistant insulation material, it is used for wrapping and insulation protection of coils and cables.Thermoplastic mold demolding: The liner is placed on the mold or heating plate as a demolding medium, making it easy for the formed plastic or composite products to detach without the need for demolding agents.Chemical anti-corrosion lining: used as an anti-corrosion and wear-resistant lining for chemical pipelines, reaction vessels, hoppers and other equipment to protect the equipment substrate.Aerospace: Can be used as a liner for aerospace molds to meet the high temperature and high-precision demolding requirements.Main brands and market reference pricesThere are multiple brands in the market that offer this type of product, and the following are reference information from several mainstream manufacturers:Typical brand models/series reference prices (example) Remarks3M 3M ™ PTFE 5451 and 5453 are internationally renowned brands with high prices (usually measured by roll), stable performance, and offer a variety of width and length specifications.Tesa (tesa) tesa ® 4800 is a high-performance adhesive tape designed by Desha specifically for demolding applications, with a relatively high price (usually calculated by roll), emphasizing mechanical stability and wear resistance.NITTO (Nitto) No.903UL, No.973UL approximately ¥ 143/roll (10m long) is a Japanese brand with a high market share and a rich product line, offering a variety of widths and thicknesses to choose from.Domestic manufacturers such as Qiaorui, Giant Adhesive Tape, and SKF offer high cost-effectiveness at around ¥ 10-35 per roll (10m in length) and flexible customization of specifications, making them widely used in the domestic industrial market.Summary: Friction resistant PTFE high-temperature cloth tape is an industrial tape that integrates multiple properties such as high temperature resistance, wear resistance, anti sticking, and insulation. It is an effective solution to solve the problems of material adhesion and wear under high temperature conditions
