This is a type of pressure-sensitive adhesive tape made of polyester film (PET) as the substrate, coated with high-temperature resistant silicone adhesive, and usually made into green. Green is mainly used for visual recognition and differentiation during automatic mounting or production processes...
2026-01-27Die cutting is the process of cutting double-sided tape (or other roll like materials) into specific shapes and sizes through precision molds according to design requirements. This is a crucial post-processing step in industries such as electronics, automotive, medical, and home appliances.Below is..
2026-01-26Polyimide composite tape. This is an indispensable "engineering grade" high-performance tape in extreme environments and high-end applications.Core concept: Why do we need 'composite'?Ordinary polyimide tape (such as commonly known as "gold finger tape" or Kapton tape) is usually a single-layer pol..
2026-01-22High quality PET double-sided tape is a product made of high-strength, ultra-thin polyester film as the intermediate substrate, coated with high-performance pressure-sensitive adhesive (acrylic or silicone) on both sides, and protected by double-sided release material. The core of its design is to ..
2026-01-21Blue PET high-temperature tape is a very important special tape in the fields of electronic manufacturing, electrical insulation, and industry. It usually refers to a type of adhesive tape made from polyester film (PET) as the substrate, coated with high-performance silicone pressure-sensitive adhe..
2026-01-20Green high-temperature PET tape.This is a very common and widely used high-performance industrial tape. Its' green 'is usually the result of dyes or coatings, used for product identification, shading, or to meet the visual requirements of specific industries such as electrical.Interpretation of Cor..
2026-01-19This is an industrial tape designed specifically for clean peeling after high-temperature processes without leaving any residual adhesive traces. It perfectly balances "strong viscosity at high temperatures" and "clean removal after cooling", and is a key consumable in precision manufacturing and s..
2026-01-16Teflon glass cloth tape.This is a composite tape that combines a high-performance coating of PTFE, a sturdy substrate of fiberglass cloth, and a high-temperature resistant silicone adhesive, making it the "high-performance armor" of industrial tape.Core three-layer structureCore role of hierarchica..
2026-01-15Let's conduct a comprehensive and in-depth technical analysis on the topic of "transformer wrapped with glass cloth tape". This is a crucial insulating and structural material in the manufacturing of transformers, especially those used in medium and high frequency, high voltage, or special environm..
2026-01-13"High-temperature resistant PI tape" is a shortened form of polyimide tape, and it is also one of the top-performing high-temperature resistant pressure-sensitive tapes currently available on the market."PI" stands for Polyimide, a material hailed as a "master at problem-solving" and a "golden film..
2026-01-09Flame-retardant PET double-sided tape
Flame retardant PET double-sided tape is a special industrial tape designed specifically for fields with strict fire safety requirements such as electric vehicle batteries and electronic products. It is usually made of PET polyester film as the substrate and coated with flame retardant acrylic adhesive on both sides. While it has excellent bonding performance, the key is to meet the flame retardant level requirements of international standards such as UL94.🔥 Core FeaturesIts main features can be summarized into the following three points:Excellent flame retardant safety: The tape itself is not easy to burn or extinguish immediately upon ignition. The mainstream flame retardant rating is UL 94 VTM-0, which is a common high standard requirement for the flame retardant performance of thin materials in the industry.Reliable physical properties: With PET as the base material, the tape has good dimensional stability, high temperature resistance (long-term temperature resistance can reach 120-125 ℃) and aging resistance, and is easy to die cut.Environmental compliance: Most high-quality flame-retardant PET double-sided tapes on the market do not contain halogens and comply with environmental regulations such as RoHS and REACH.🛠️ Representative products and applicationsDifferent brands of flame retardant PET double-sided tape have different emphasis on thickness and adhesion to adapt to different application scenarios. Here are two tesa products and one domestic brand product as examples to help you understand more intuitively:Product model, total thickness, flame retardant rating, key characteristics, and application scenariostesa ® 58372 50 µ m UL 94 VTM-0 power battery specific: mainly used in the assembly of electric vehicle batteries, with flame-retardant foam that adheres to sealing and buffering. Strong adhesive strength, with a final bonding strength of 8.5 N/cm to steel.tesa ® 88651 50 µ m UL 94 VTM-0 Universal Industrial Fixing: Suitable for fixing components with flame retardant requirements in energy storage equipment, electrical equipment, and transportation vehicles (such as trains). It also has good adhesion to materials with low surface energy, such as PP plastic.Tiansheng 50050FR 50 µ m VTM-0 power battery adhesive: the corresponding product of domestic manufacturers, with parameters similar to Desha's 50 µ m product, suitable for the field of power batteries.💡 How to choose and verifyWhen making a purchase, you can focus on the following three points:Clarify flame retardant standards: Confirm whether the product provides UL 94 VTM-0 or other flame retardant rating test reports as required, which is the most essential safety certification.Matching application requirements: A thickness of around 50 μ m is a common choice, balancing thinness and performance. At the same time, it is necessary to examine whether the adhesive strength of the tape to specific bonding materials (such as aluminum, ABS plastic, foam, etc.) is sufficient.Pay attention to environmental compliance: For export products or enterprises with strict environmental requirements, it is necessary to confirm whether the tape does not contain halogens and complies with the RoHS directive.Ceramicizable composite fireproof paper tape
The core feature of this type of product is that it has the flexibility and electrical insulation of ordinary tape at room temperature. When exposed to high temperature flames, its coating will sinter into a hard ceramic like protective layer, effectively blocking flames and heat, and playing a role in fire and fire resistance.The following is the key information compiled for you based on a typical product (model: FRT-0002B) using Cybrid technology:Key technical parameters of the productTypical project values/description notes/standardsProduct structure: Fiberglass fireproof cloth substrate+ceramicizable organic silicon coating+high adhesion adhesive filmFireproof layer thickness 0.20-0.22 mmThe thickness of the adhesive film layer is 0.045 mmPeel strength ≥ 5.0 N/cm GBT 2792-2014Tensile strength ≥ 3.5 MPa (MD direction) ASTM D-3759Dielectric strength ≥ 20 kV/mm ASTM D149Volume resistance ≥ 1 × 10 ^ 14 Ω. m GB/T 1410-2006Thermal conductivity<0.5 W/(m.K) has good insulation propertiesCore Features and ApplicationsCore Features:Porcelain formed by fire: It can form a hard ceramic protective layer at high temperatures and has excellent fire chanical and electrical performance: It has superior mechanical strength, flexibility, and electrical insulation at room temperature.Convenient construction: The bottom adhesive film has good adhesion and can be easily attached to various substrate surfaces.Environmental adaptability: Non hygroscopic, non absorbent, easy to store.Typical applications:Mainly used in the automotive industry for components such as copper and aluminum sheets that require fire and heat insulation.Summary and TipsAlthough you mentioned "paper tape", currently in the field of high-end fire and fire resistance applications, ceramic composite tape based on inorganic fibers such as fiberglass cloth is the more mainstream technical solution. The FRT-0002B from Saiwu Technology is a typical representative of this type of productHigh temperature resistant glass cloth tape
High temperature resistant glass cloth tape "is a high-performance tape commonly used in industrial fields, especially in electronics, electrical, aerospace, automotive manufacturing, and high-temperature environment operations. Below, we will provide a detailed introduction to its characteristics, applications, and selection considerations.1、 Main featuresExcellent high temperature resistance: This is its core characteristic. Usually divided into several levels:Basic level: Can withstand temperatures of 150 ° C-180 ° C for a long time (such as silicone pressure-sensitive adhesive based products).High performance level: using acrylic pressure-sensitive adhesive or modified organic silicone, with a temperature resistance of up to 200 ° C-260 ° C.Top/Special Grade: Using solvent-free silicone or special treatment, it can withstand high temperatures above 300 ° C in the short term (such as welding shielding).High strength and wear resistance: The substrate is glass fiber cloth, which has excellent tear resistance, tensile strength, and mechanical protection ability.Excellent insulation: Glass fiber cloth itself is a good insulation material, making it an ideal choice for electrical insulation and binding.Chemical corrosion resistance: It has a certain resistance to most solvents, oils, and acids and bases.Flame retardancy: It usually has self extinguishing or flame retardant properties and meets relevant safety standards.Adhesive type: determines its final anic silicon pressure-sensitive adhesive: the most common type, with good high temperature resistance and smooth adhesion, but the initial adhesion may be slightly weak.Acrylic pressure-sensitive adhesive: Strong initial adhesion and holding strength, excellent temperature resistance and chemical resistance, making it a high-performance choice.Rubber based pressure-sensitive adhesive: Low cost, but relatively poor temperature and aging resistance.2、 Main application areasElectrical and Electronic Industry:Manufacturing of motors/transformers: coil binding, insulation fixation, magnetic core protection.PCB: shielding protection during wave soldering and reflow soldering processes.Wire harness bundling and protection: Secure cables near high heat sources.Aerospace and Automotive:Insulation, bundling, and protection of wiring harnesses and pipelines inside the engine compartment.Shielding and spraying of high-temperature components.Auxiliary fixation during the molding process of composite materials.Industrial manufacturing and maintenance:Pipeline wrapping: protection outside the insulation layer of steam and heat pipelines.High temperature sandblasting and spray masking.Equipment insulation gasket and sealing gasket (suitable adhesive type should be selected).Other auxiliary materials for processes such as high-temperature baking, heat sealing, and plastic welding.3、 Parameters to pay attention to when choosing (purchasing guide)When purchasing, please refer to the following key parameters in the product specifications based on your specific needs:Maximum operating temperature/temperature resistance level: This is the most important parameter. Ensure that it can withstand long-term operating temperatures in your application environment, not just instantaneous high temperatures.Substrate thickness and weight: affect mechanical strength, flexibility, and final thickness.Adhesive type: As mentioned earlier, choose based on temperature, initial adhesion, and chemical resistance requirements.Adhesive strength: The adhesive strength to different surfaces such as stainless steel, aluminum, plastic, and glass.Dielectric strength: crucial for electrical insulation applications.Color: Commonly available are white, black, single-sided or double-sided adhesive coating. Colors sometimes represent different temperature resistance levels or adhesive types.Certification: Is there UL certification, RoHS, REACH, etc., especially in industries with export or strict requirements.4、 Common brands and product lines in the market3M: Industry leader with a very complete product line, such as 3M 27 series (acrylic adhesive, high performance), 3M 69 series (organic silicone, high flexibility), etc.Nitto Denko: Also of excellent quality, such as the No. 703, No. 747 series.Desha: Provides multiple high-performance options.Four dimensional: a well-known domestic brand with high cost-effectiveness and a wide variety of products.Other domestic/Taiwanese brands, such as Jinghua, Wande, Yongda, etc., can meet most of the regular needs.5、 Usage tipsSurface cleaning: Before pasting, ensure that the veneer is clean, dry, and free of oil stains to achieve the best bonding effect.Appropriate pressing: Apply appropriate pressure after pasting to ensure that the tape is in full contact with the adhered surface.Temperature resistance and time: Pay attention to whether the product's nominal temperature resistance is "long-term" or "short-term". Long term use at extreme temperatures will accelerate the aging of the adhesive layer.Unwinding method: For some high adhesive tapes, it is recommended to unwind them flat to avoid tearing the backing material vertically.Storage: Store in a cool and dry place, away from direct sunlight.summaryHigh temperature resistant glass cloth tape is a multifunctional industrial tape made of glass fiber cloth as the substrate and coated with high temperature resistant pressure-sensitive adhesive (such as silicone or acrylic adhesive). When choosing, the first thing to clarify is your maximum working temperature, required strength (thickness), and application environment (whether strong insulation, chemical resistance, etc. are needed), and then screen against product parameters.Ceramic backing tape fireproof self-adhesive tape
Ceramic backing tape "is a broad term that encompasses a variety of products. According to the core application scenarios, it can be mainly divided into two categories: welding special gaskets and high-temperature resistant insulation/fireproof tapes.👉 Welding Ceramic backing tapeThis is the most common term for "ceramic backing tape", mainly used for single-sided welding and double-sided forming processes.Core working principle: During welding, it is attached to the back of the weld seam to support the molten metal, prevent it from dripping, ensure that the root of the weld seam is completely melted, and achieve one-time molding and aesthetic appearance of the back. Essentially, it is a process auxiliary material for single-sided welding and double-sided forming.Main application areas: shipbuilding (hull outer panels, decks), bridge construction, boiler and pressure vessel manufacturing, steel structure construction, pipeline engineering, etc.Material composition: It is mainly composed of natural inorganic materials such as alpha alumina (α - Al ₂ O3) and kaolin, which are sintered at high temperatures of 1350-1400 ℃. Some products are pasted on aluminum foil tape for construction purposes.Performance characteristics:High temperature resistance: The fire resistance usually exceeds 1300 ℃, and some materials can withstand high temperatures above 1500 ℃.Chemical stability: resistant to acid, alkali, and chemical corrosion, will not react with the molten metal during welding, ensuring the purity of the weld seam.Good thermal stability: With a low coefficient of thermal expansion, it can effectively resist the thermal shock of rapid heating and cooling.🛡️ High temperature resistant insulation/fireproof tapeThis type of tape is not designed for welding processes, but utilizes the fire-resistant, insulating, and heat-insulating properties of ceramic materials to provide protection for equipment or places.Main types:Ceramic Fiber Tape: Woven from ceramic fiber yarn, used as insulation, sealing, and insulation material in high-temperature areas, such as pipe wrapping, furnace door sealing, etc.Ceramic Silicone Tape: Soft and elastic at room temperature, it will quickly sinter into a hard ceramic shaped protective shell when exposed to high temperatures (such as fire), providing fire and fire-resistant effects. The fire-resistant layer commonly used for fire-resistant cables.Main application areas:Sealing and insulation of high-temperature pipelines, flanges, valves, and furnace doors.Fire prevention, fire resistance, and insulation wrapping of wires and cables.Pads and isolation protection for high-temperature areas of equipment.Glass fixed sealing for fire doors.Performance characteristics:High temperature resistance: Ceramic fiber tape can withstand high temperatures of about 1260 ℃; Ceramic silicone rubber tape can form a protective shell under flames.Electrical insulation: These products, especially ceramic fibers and ceramicized silicone rubber tapes, typically have excellent electrical insulation properties.Chemical corrosion resistance: able to resist the erosion of most chemicals and solventsHow to choose and use?Clarify core requirements: First, determine whether you want to solve welding process problems or require high-temperature sealing or fire prevention.Precise product selection: Choose corresponding products according to different needs.Verify key parameters: Carefully verify the product's temperature resistance level, size specifications, and certification (such as CCS/ABS certification from classification societies).Pay attention to construction details:For adhesive welding pads, ensure a tight fit and avoid air bubbles.Ceramic fiber products can usually be cut with ordinary scissors. Some products should be noted that slight smoking or blackening may occur during the first high-temperature heating, which is a normal phenomenon.For pressure-sensitive ceramic tape, additional mechanical fastening may be required when the application temperature exceeds approximately 204 ° C (400 ° F)Flame retardant aluminum foil fiberglass cloth tape
Flame retardant aluminum foil glass fiber cloth tape is a composite tape made of aluminum foil and glass fiber cloth as substrates, coated with flame retardant adhesive. It combines the high reflectivity of metal aluminum foil, the mechanical strength of fiberglass cloth, and the adhesive properties of the adhesive, while possessing the core characteristics of fire resistance and flame retardancy.Core technical parametersThe parameters of different manufacturers and models may vary, and the following are common technical indicators:Common project standards/numerical notesThe total thickness is 140-190 μ m (0.14-0.19 mm), and different thicknesses can be selected according to application requirementsThe common thickness of aluminum foil is 0.007 mm, and there are also specifications such as 18 micronsFiberglass cloth specification density: 12 × 14 or 14 × 14 (unit: roots/inch) affects the overall strength of the tapeAdhesive type: Flame retardant acrylic adhesive provides adhesive strength and meets flame retardant requirementsPeel strength (180 °) ≥ 0.55 KN/m tested according to GB/T 2792 standardAdhesive strength ≥ 24 hours, tested according to GB/T 4851 standardThe applicable temperature range is -20 ℃ to 70 ℃. This is the working range of the adhesive, and there are differences among different brandsMain application areasDue to its excellent comprehensive performance, this tape is widely used in insulation, fire prevention, and sealing scenarios in multiple industries:HVAC and Architecture: Used for sealing and repairing joints in air conditioning ventilation ducts and insulation layers.Industrial pipelines: used for protective wrapping and external insulation of petroleum, chemical, and steam pipelines.Transportation: Used for insulation, noise reduction, and fire prevention in car, train, ship carriages or cabins.Special equipment: applied in fields such as high-speed trains and bullet trains that have strict requirements for fire protection levels.Electronics industry: used for electromagnetic interference (EMI) shielding of electronic devices.Packaging protection: Packaging materials that are moisture-proof, mold proof, fireproof, and anti-corrosion for export equipmentOil-resistant acrylic fiberglass tape for transformers
In response to your search for "oil resistant acrylic glass fiber adhesive tape for transformers", we have compiled several mainstream and compliant industrial grade products and compared key parameters to facilitate your selection based on specific parison of Selected ProductsThe following table summarizes representative products from various brands that meet the characteristics of "oil resistance, acrylic adhesive, and glass fiber reinforcement", providing you with a clear overview of the core differences.Brand/Model Substrate Composition Adhesive Type Total Thickness (mm) Temperature Resistance Grade Key Characteristics and Application Scenarios Data Source3M ™ 1076 electrical grade paper+glass fiber oil resistant acrylic 0.254 105 ° C specially designed for oil immersed transformers, capable of withstanding transformer oil for a long time. The backing can absorb air and prevent interlayer air from causing corona discharge. PPI SP-799S polyester film+glass fiber cloth acrylic not labeled as B-grade (130 ° C) is a high adhesion version for oil immersed transformers, which forms a permanent insulation layer after winding and curing, and can withstand most transformer oils. PPI RD-974D special paper+glass fiber filament oil resistant polyacrylic acid ester is not specified. Paper substrate is not indicated, which can eliminate interlayer air retention and prevent corona discharge. Specially designed for insulation of oil immersed transformer coils and iron cores. Isotape ® 4637PV3 glass fiber cloth acrylic 0.180 F grade (155 ° C) high tensile strength (235 N/cm), high temperature aging resistance, suitable for bundling transformers and motor coils with higher temperature resistance requirements. 3M ™ 1339 polyester film+glass fiber acrylic 0.165 130 ° C high solvent resistance and shear resistance, with UL510 flame retardant properties, suitable for insulation and fixing of transformers. Shanghai Zhenghuan ZH-BXTA016 Polyester Film+Glass Fiber Silk Acrylic Pressure Sensitive Adhesive 0.16 Grade B (Grade F)? )Domestic option, transparent color, with high tensile strength (≥ 750 N/), suitable for coil wrapping insulation. Fujian Jialong JLT-695 PET film+glass fiber oil-based acrylic tape, unmarked, unmarked unidirectional fiber tape, has good wear resistance and high temperature resistance, suitable for transformer and coil bundling. How to choose?Clear temperature resistance requirements: 3M 1076 can be selected for ordinary oil immersed transformers; If the device operates at a higher temperature or requires a higher safety level (F level), Isotape ® 4637PV3 is a better choice.Pay attention to special features:If the biggest concern is interlayer insulation and preventing corona discharge, PPI RD-974D with paper substrate can be given priority consideration.If flame retardant performance is required, 3M 1339 has UL510 flame retardant certification.Procurement channels: 3M and PPI are internationally renowned brands with stable quality but high prices; Domestic manufacturers such as Shanghai Zhenghuan and Fujian Jialong have provided cost-effective alternative optionsPlasma thermal spraying masking tape
Plasma thermal spraying (including plasma spraying, supersonic flame spraying HVOF, flame spraying, etc.) is a high-temperature and high-speed process that requires much stricter requirements for masking tape than ordinary PCB furnace protection. The core feature of this type of tape is that it is made of glass fiber cloth as the substrate, coated with high-temperature resistant silicone adhesive, and some high-end products also have a composite aluminum foil layer to enhance heat radiation resistance.The following are mainstream tape solutions for this special process:🔥 Comparison of core products of plasma thermal spraying masking tapeTape type/model Core structure and characteristics Temperature resistance Main application scenarios Typical appearanceSilicone rubber/fiberglass cloth composite tape (universal type) is based on high-strength fiberglass cloth coated with high-temperature resistant silicone. It has excellent temperature resistance, tear resistance, and flexibility, and can tightly adhere to complex surfaces without residue when torn off. Long term 260 ℃, can withstand higher spraying temperatures in the short term, and does not burn at 800 ℃. Universal shielding protection for plasma spraying, flame spraying, and supersonic spraying (HVOF); Sandblasting protection. White, cream, red, green, etc.Aluminum foil/fiberglass cloth composite tape (high-performance type) is laminated with a layer of aluminum foil on the fiberglass cloth substrate. The aluminum foil layer can strongly reflect thermal radiation, providing additional insulation and wear-resistant protection, suitable for extreme working conditions. Aluminum foil also has excellent high temperature resistance, enhancing its resistance to thermal radiation. HVOF (supersonic flame spraying) and other extremely high heat load spraying processes; Areas that require stronger wear resistance and thermal insulation protection. Silver (aluminum foil color)Professional brand series products are high-performance product lines launched by various brands for strict craftsmanship. Similar to the universal type, but with more specialized optimizations in terms of adhesion, flexibility, and clean peeling. Precision shielding requirements in fields such as aerospace and high-end manufacturing. HVMT Orange, 170-10S Red, 170-10S Green, etc.💡 Key points of selectionCheck the process temperature and impact strength:For conventional plasma and flame spraying, standard silicone rubber/fiberglass cloth tape is sufficient.For HVOF processes with stronger impact and higher temperature, it is recommended to use aluminum foil composite tape or professional grade HVMT Orange series tape.See fit requirements:If the surface of the workpiece to be covered has complex geometric shapes, a thin adhesive tape with good softness and adhesion (such as Rogers DeWAL) should be selected ® Plasma X), To ensure a tight fit and prevent "corner warping".Confirmation of core characteristics:High temperature resistance: Confirm whether the nominal temperature range of the tape can cover your process temperature.Anti sandblasting/wear-resistant: The tape must be able to resist the physical impact of high-speed particles.No residual adhesive: This is the basic requirement for all high-temperature masking tapes, which must be able to be cleanly peeled off after spraying without leaving any adhesive residue.📝 Usage and procurement suggestionsSelection reference: Models in the above table (such as 170-10S, DeWAL) ® Plasma X, etc. are mainstream choices in the industry, and you can directly use them as keywords for selection or inquiry.Suppliers and Brands:International brands: Rogers, Green Belting.Domestic brands and products: PUJIE, PANCLEAN, and many professional tape manufacturers (such as Kunshan Wanxing) offer such products.Parameter customization: Most suppliers support width customization (commonly 5mm to 460mm), and you can choose the appropriate width of tape according to the shape of your shielding area to reduce wasteGlass cloth high-temperature resistant tape for shielding and protection
The "glass cloth high-temperature resistant tape used for shielding and protection" you mentioned is a very professional and common industrial application. This usually refers to the use of high-temperature resistant adhesive tape with glass cloth substrate to protect areas that do not require treatment in processes such as high-temperature spraying, sandblasting, welding, heat treatment, or powder coating.Below, I will explain in detail the characteristics, selection points, usage methods, and common applications of this tape.The core characteristics of glass cloth high-temperature resistant tapeSubstrate: Made of fiberglass cloth, it has extremely high strength, wear resistance, and tear resistance, and is not easily deformed.Adhesive: Silicone pressure-sensitive adhesive is usually used. The characteristics of silicone adhesive are:High temperature resistance: The long-term temperature resistance range is usually between 200 ° C and 260 ° C, and it can withstand higher temperatures in a short period of time (such as above 300 ° C).Chemical resistance: able to resist the erosion of most solvents, oils, and chemicals.No residue: When removed after high-temperature operation, there is usually no residue left to avoid contaminating the protected surface.Function: Provides excellent shielding protection, insulation, bundling, and sealing performance.Key points for selection (how to choose the appropriate tape)Temperature and Time: Clarify the maximum temperature and duration of the manufacturing process. The nominal temperature resistance value of the selected tape should be higher than the actual maximum temperature and leave a margin.Adhesive strength:Medium viscosity: most commonly used. Provide sufficient adhesion, relatively easy to remove without leaving any residue. Suitable for most spray and sandblasting protections.High viscosity: Used for rough surfaces or situations that require extremely strong fixing force (such as heavy bundling), but more care should be taken when removing.Thickness and Coating:Single sided adhesive coating: the most common, used for shielding and protecting flat surfaces.Double sided adhesive coating: used for fixing, splicing, or occasions where double-sided bonding is required.Thickened type: Provides better cushioning and sealing performance, suitable for irregular surfaces or situations that require tighter edge sealing.Color: Commonly available are white, black, and natural color (light yellow). White is easy to mark and identify; Black is sometimes used for dirt resistance or specific appearance requirements.Width and length: Choose appropriate specifications based on the size and shape of the shaded area to improve work efficiency.Correct usage methods and stepsSurface preparation:Ensure that the protected surface is clean, dry, free of oil stains and dust. Can be wiped with a solvent (such as IPA) to maximize the adhesion of the tape.Paste operation:On a flat surface, stick the tape straight to avoid wrinkling or creating bubbles.For curved surfaces or corners, the tape can be cut into a suitable shape first, and then pressed firmly, especially at the edges, to ensure a tight fit and prevent the medium from seeping in.For multi-layer or complex areas, overlapping pasting can be used, and the recommended overlapping area is 1-2 centimeters.Removal timing:The best time is to remove the workpiece when it has cooled to room temperature or slightly residual temperature. At this point, the tape still maintains a certain degree of flexibility, is easy to peel off, and has the lowest risk of residue.Avoid forcibly tearing the tape when it is in an extremely high temperature state to prevent it from breaking.Removal technique:Slowly and evenly pull at a 180 degree angle (parallel to the surface) to avoid pulling forcefully at a 90 degree angle, which may damage the surface or cause the tape to break.Main application scenariosHigh temperature spraying/painting:Protect threaded holes, precision machined surfaces, sealing surfaces, etc. during high-temperature baking of automotive and aerospace components.Sandblasting/Shot Blasting:Protect the precision area of the workpiece from abrasive impact damage.Welding protection:Cover the area near the weld seam to prevent welding spatter from adhering and protect the surface smoothness of materials such as stainless steel.Powder coating:Endure high temperatures in the curing oven to protect areas such as threads and contact points that do not require spraying.Electroplating/anodizing:Protect the local area and prevent contact with the solution.Electronic and Electrical:Used for bundling and fixing transformer and motor coils, with both insulation and temperature resistance mon Brands and PrecautionsBrand: Internationally renowned brands such as 3M (such as 3M 69 series), Saint Gobain, and Nitto Denko have very mature product lines. There are also many high-quality brands to choose from domestically.Notes:Test first: For new or particularly valuable workpieces, it is recommended to conduct tests in small areas or inconspicuous places to confirm adhesion, temperature resistance, and no residual adhesive performance.Storage: Store in a cool, dry, and dark environment.Safety: Fiberglass may have slight irritation, gloves are recommended during operation. The removed tape should be properly disposed of as industrial waste.In summary, glass cloth high-temperature resistant tape is an indispensable shielding and protective material in high-temperature industrial environments. The key to success lies in selecting the product specifications according to the process conditions and strictly following the correct surface treatment and bonding methods for operation.What is high-temperature tape? What are the main types and uses?
In many industrial manufacturing and electronic assembly scenarios, ordinary adhesive tape can fail, melt, or even burn when exposed to heat, causing serious problems. At this point, professional high-temperature adhesive tape is needed. This article will take you to quickly understand the basic knowledge, mainstream types, and key application areas of high-temperature adhesive tape.1、 What is high-temperature tape?High temperature adhesive tape, as the name suggests, is a special type of industrial tape designed to withstand medium to high temperature environments. It is not a single product, but a vast family.Its core characteristics are:Excellent heat resistance: The substrate and adhesive are specially formulated to work stably for a long time within a specific high temperature range (usually from 120 ℃ to over 300 ℃), without melting, shrinking, or losing viscosity.Stable physical and chemical properties: able to maintain good insulation, corrosion resistance, anti adhesion or mechanical strength at high temperatures, meeting the stringent requirements of specific processes.Accurate functionality: Used for critical processes such as shielding and protection, insulation fixation, bundling and sealing, anti sticking and demolding, it is an indispensable auxiliary material for improving product quality and production safety.Simply put, high-temperature adhesive tape is a professional tool for solving the problems of bonding, protection, and insulation in "hot" environments.2、 Comparison of the Four Main Types and Core UsesTo facilitate your quick selection, we have compiled the following four most common types of high-temperature adhesive tapes and their characteristics:Common types, temperature resistance range (long-term), core characteristics, and main application scenariosPolyimide tape(Golden Finger Tape/Kapton Tape) With top-notch high temperature resistance and electrical insulation from 260 ℃ to 300 ℃, the material is lightweight and strong, usually with yellow or dark green release paper. Electronics industry: Protect gold fingers and sensitive areas during PCB board wave soldering and reflow soldering; Insulation of motor and transformer coils.High temperature spray painting: precise masking during car and furniture baking.Teflon tape(PTFE Teflon tape) Excellent anti adhesion and chemical corrosion resistance at 200 ℃ -260 ℃, with an exceptionally smooth surface, extremely low friction coefficient, and easy cleaning. Packaging and heat sealing: anti sticking layer for plastic bag heat sealing machine and sealing machine.Food industry: drying line, conveyor belt anti sticking.Chemical industry: anti-corrosion sealing gaskets for reaction vessels and pipe openings.PET tapePolyester film tape has good balance between 120 ℃ and 180 ℃, excellent insulation, solvent resistance, and dimensional stability, and high cost-effectiveness. Electronic components: Fixed, insulated, and protected in medium temperature environments.Lithium battery manufacturing: cell bundling and pole ear fixation.General high-temperature shielding.Fiberglass tape has extreme high temperature resistance, thermal insulation, and fire resistance from 200 ℃ to 600 ℃. The substrate is fiberglass woven cloth, which has high strength but is not usually used for precision insulation. Heavy industry: High temperature pipeline wrapping, boiler insulation, welding operation shielding.Heat sealing cutting: protection of the heat sealing blade edge of packaging machinery.Thermal insulation protection.3、 How to make a preliminary selection?Faced with multiple types, you can follow a simple "three-step method" for initial screening:Temperature setting: What is the maximum temperature for my process? (This is the primary screening criterion)Function: What function do I need the most? Is it insulation (choose polyimide/PET), anti sticking (choose Teflon), shielding (choose polyimide/PET), or bundling insulation (choose fiberglass)?Fixed surface: What material surface does the tape need to be attached to? (Smooth, rough, curved?) Do you need no residual glue?Professional tip: The above are basic classifications. In practical applications, there are more detailed products under each type (such as different thicknesses, adhesives, single/double-sided tapes, etc.). The most reliable way is to provide you with specific process parameters (temperature, time, pressure, substrate, etc.), consult our technical engineers, and obtain customized selection recommendations.summaryHigh temperature adhesive tape is the "behind the scenes hero" in precision manufacturing and industrial production. Choosing the right type not only ensures the smooth progress of the process, but also improves product yield and ensures operational safety. Understanding their differences is the first step towards efficient and professional production.PET green high-temperature tape
PET green high-temperature tape is a special tape made of polyester film (PET) as the substrate, coated with high-temperature resistant organic silicon pressure-sensitive adhesive. Due to its excellent performance in harsh environments such as high temperatures and chemical corrosion, it is widely used in industries such as electronics, automotive, and painting.Here is the core information about it:🏆 Main FeaturesHigh temperature resistance: It can be used for a long time in the temperature range of -20 ℃ to 200 ℃, and some high-quality products can even withstand high temperatures of 230 ℃ to 250 ℃ in the short term. Usually, there is no residue at 200 ℃ for 30 minutes.Chemical resistance: It can effectively resist corrosion from acids, alkalis, solvents, electroplating solutions, etc.Insulation: It has good electrical insulation performance and can withstand high voltage.Non residue adhesive: After high temperature or long-term use, it is not easy to leave adhesive marks when peeled off, and it provides good protection for the surface of the object being pasted.Soft and snug: The substrate is soft and can adhere well to surfaces of different shapes.📊 Technical parameters (typical values)The following are typical parameters of common models in the market, which may vary among different brands and models:Reference source for typical parameter valuesSubstrate Polyester Film (PET)Adhesive based organic silicon pressure-sensitive adhesiveTotal thickness 0.06mm, 0.075mm, 0.085mm, 0.11mm, etcAdhesive force is about 6.2 N/25mmTensile strength 124/155 kg/25mmThe elongation at break is about 120%Temperature resistance of 200 ℃ for 30 minutes without residual adhesive🎯 Main applicationsElectronics industry: Protect gold fingers during PCB electroplating, wave soldering, and reflow soldering; Tin plating and high-temperature shielding of electronic component leads; Insulation wrapping for motors, coils, and transformers.Coating industry: shielding protection during high-temperature baking paint and powder coating processes.Other fields: High temperature spray paint protection for industries such as automobiles and home appliances; Glass curtain wall assembly, building sealing, etcDie-cutting and processing of double-sided adhesive tape
Die cutting is the process of cutting double-sided tape (or other roll like materials) into specific shapes and sizes through precision molds according to design requirements. This is a crucial post-processing step in industries such as electronics, automotive, medical, and home appliances.Below is a detailed analysis of the die-cutting process for double-sided tape:1、 Core processing flow (standard steps)Material preparation:Substrate selection: Double sided tape itself, commonly such as PET double-sided tape, foam double-sided tape, non substrate double-sided tape (film), VHB tape, etc.Release paper/film: Depending on the process requirements, it may involve single-sided or double-sided release materials.Auxiliary materials: Sometimes it is necessary to composite other materials, such as protective film, conductive cloth, insulating film, etc.Design knife mold:Types of knife molds: Commonly used are carving molds (for integral steel carving, with the highest precision), etching molds (for chemical etching, used for thin materials and complex shapes), and hardware molds (for large batches and simple shapes).Design points: Consider tape thickness, adhesion, and waste disposal methods. The blade angle and height need to be accurately calculated to ensure that the adhesive layer is cut through without damaging the backing paper or only partially cutting.Machine die-cutting:Place the raw material roll on the unwinding reel and pass it through the die-cutting machine.Driven by precision guide rails, the material passes through the die area and is cut into shape under stamping action.This is the most crucial step, which requires extremely high stability of the machine (concentricity, pressure control).Waste disposal:Frame waste removal: Remove waste edges outside the product's appearance.Inner hole waste removal: Remove unwanted adhesive material inside the product (such as the adhesive in the middle circular hole). This step is quite difficult and often requires auxiliary devices such as ejector pins and blowing air.Whether the waste disposal is clean and efficient directly determines the production efficiency and yield rate.Roll up or SMT:Roll up: Roll the die cut product back into a roll shape, usually kept on release paper.SMT: A single piece of die cut product is attached to another release film to form a single product, which is convenient for manual or automated mounting.Quality inspection and packaging:Check the size, shape, burrs, glue overflow, dirt, etc.Conducted in a clean room to prevent dust from affecting adhesive properties.Pack according to requirements for anti-static and vacuum protection.2、 Key Technologies and DifficultiesAnti overflow glue treatment:Double sided adhesive is prone to overflow due to pressure and heat, which can contaminate molds and products.Solution: Use anti overflow adhesive knife mold (special coating or structure), optimize pressure and speed, control ambient temperature, and select appropriate tape.Cutting depth control:Half cut: Only cut through the adhesive tape layer, without cutting the release paper at the bottom layer. This is the most common process with high technical plete cutting: Cut through all layers at once.Inaccurate depth control can lead to difficulty in peeling off the product or difficult waste disposal.Small size and complex shape:With the miniaturization of electronic products, the particle size may be less than 1mm and the shape may be complex (such as irregular shapes, multiple islands).Propose ultimate challenges to the precision of the cutting die, material tension control, and waste disposal technology.Multi layer composite material die-cutting:Die cutting multiple composite materials (such as tape, conductive foam, and protective film) at once, with different physical properties of each layer of material, increases the difficulty significantly.3、 Application scenario examplesMobile phones/tablets: battery mounting frame, screen pad with high foam, camera dust gasket, internal component shielding adhesive, etc.Automotive electronics: sensor fixing gasket, interior panel adhesive, wire harness fixing dical devices: disposable electrode pads, medical dressings backing adhesive, equipment sealing gaskets.Home appliances: nameplate adhesive, sealing strip, shock-absorbing gasket.4、 How to choose a suitable die-cutting supplierTechnical ability: Can you handle the complexity of your product (size, shape, material combination).Equipment level: high-precision rotary die-cutting machine or flat blade die-cutting machine? Do you have automated testing equipment?Clean environment: Whether there is a corresponding level of dust-free workshop.Quality system: Whether there is a sound ISO quality control system and whether the measuring tools are precise.Sample capability: Sampling speed and sample quality are the most direct ways to evaluate its technology.Cost and delivery time: Comprehensive evaluation while ensuring quality.summaryDie cutting double-sided tape may seem simple, but it is actually a comprehensive technology that integrates materials science, precision machinery, mold engineering, and process experience. Its value lies in transforming ordinary coils into key components that can meet specific design functions, high precision, and high reliability.If you have specific products that require die-cutting, the best way is to provide drawings or samples to a professional die-cutting factory for consultation and sampling. They can provide the most suitable process plan and quotation based on your specific needs (materials, dimensions, uses, quantities).Polyimide composite tape
Polyimide composite tape. This is an indispensable "engineering grade" high-performance tape in extreme environments and high-end applications.Core concept: Why do we need 'composite'?Ordinary polyimide tape (such as commonly known as "gold finger tape" or Kapton tape) is usually a single-layer polyimide film+single-sided organic silicone. And "composite" tape is a multifunctional and integrated solution formed by combining polyimide film with other functional materials (such as foam, fiberglass cloth, thermal conductive materials, other adhesive layers, etc.) through precision coating or bonding processes.Core concept: Combining the excellent inherent properties of polyimide (high temperature resistance, high insulation, high strength) with the complementary properties of other materials (buffering, filling, thickening, thermal conductivity) to solve complex application problems that cannot be solved by a single material.Core advantages of polyimide (PI) film (composite basis)Ultimate high temperature resistance: Long term use temperature can reach over 260 ° C, short-term can withstand high temperatures above 400 ° C, and physical properties are stable at this temperature, without melting or dripping.Excellent electrical performance: high dielectric strength, top-notch insulation material, excellent corona resistance.Excellent mechanical properties: high tensile strength, good toughness, bending resistance, and excellent dimensional stability (low coefficient of thermal expansion).Chemical stability: resistant to most organic solvents, oils, and acids.Flame retardancy: typically meets UL 94 V-0 mon Composite Structures and ApplicationsThe following are several typical polyimide composite tape structures:1. PI film+foam+adhesive layerThis is one of the most common composite structures, typically consisting of three or more layers: PI film (surface material)+adhesive+foam (intermediate layer)+adhesive+release paper.Features and advantages:PI film: provides high-strength "skin", responsible for high temperature resistance, insulation, puncture resistance, and solvent resistance.Foam (commonly used silicone foam, polyimide foam, or acrylic foam): provides cushioning and shock absorption, fills gaps, absorbs stress, compensates for tolerances, and improves sealing performance.Double sided adhesive tape: achieves firm bonding.Application Scenario:New energy vehicle battery pack: The insulation, buffering, and bonding between battery cells require insulation, fire resistance, and long-term earthquake resistance.High end motors/transformers: Insulation and fixation between coil windings must withstand high temperatures and electromagnetic vibrations.Consumer electronics: providing insulation, buffering, and certain thermal conductivity gaskets for heating elements (such as CPUs) in limited spaces.Aerospace equipment: The installation of instruments and meters requires shock absorption, insulation, and resistance to extreme temperature cycles.2. PI film+reinforcement material (such as fiberglass cloth)Composite PI film with glass fiber cloth to form an ultra-high strength composite material.Features and advantages:PI film: provides insulation and temperature resistant substrate.Fiberglass cloth: greatly enhances mechanical strength, tear resistance, dimensional stability, and puncture resistance.Application Scenario:Slot insulation and phase to phase insulation for heavy-duty motors and generators.Cable bundling that requires extremely high mechanical protection and insulation.PCB board edge reinforcement.3. PI film+thermal conductive materialComposite thermal conductive silicone or thermal phase change material on PI film to make insulating thermal conductive gasket.Features and advantages:PI film: provides electrical insulation barrier, which is a critical safety requirement.Thermal conduction layer: Conducts heat from heating elements such as IGBTs and power MOSFETs to the heat sink.Application Scenario:Power electronic module: Achieve efficient heat dissipation while ensuring high voltage insulation.Insulation and heat dissipation of heating elements in high-frequency communication equipment.4. Reinforced composite of double-sided/single-sided tapeEven as a tape, its structure may be composite. For example:Back material composite: Using PI film as the substrate for double-sided tape to provide high temperature resistance.Adhesive layer composite: using a double-layer adhesive system, such as one layer of high initial adhesive and one layer of high holding adhesive, to optimize performance.The core value brought by "composite"Functional integration: A single material simultaneously solves multiple problems such as insulation, buffering, bonding, sealing, and thermal conductivity, simplifying design and assembly.Reliability improvement: Designed for specific harsh working conditions (high temperature+vibration+high voltage), the system reliability far exceeds simply stacking multiple single materials.Space optimization: Achieve more complex functions with thinner overall thickness, saving valuable equipment space.Process simplification: reduce assembly steps, lower labor costs, and improve production efficiency.How to choose polyimide composite tape? ——Key considerationsClarify the primary and secondary contradictions: What is the main threat in your application environment? Is it high temperature, high voltage insulation, mechanical vibration, or heat dissipation? This determines the focus of the composite structure.Structural decomposition: Request specific structural layer diagrams from suppliers to understand the material, thickness, and function of each layer.PI film thickness: commonly 12.5 μ m, 25 μ m, 50 μ m, etc., determine insulation and mechanical strength.The material and density of the intermediate layer, such as the foam material (silicone, PI foam) and density (kg/m ³), directly affect the buffering and sealing performance.Adhesive type: high temperature resistant organic silicone (>200 ° C) or high-performance acrylic adhesive (lower temperature resistance but stronger adhesion)?Key performance parameters:Temperature resistance level: Long term/Short term.Flame retardant rating: UL 94 rating.Dielectric strength: kV/pression deformation: For structures with foam, this is important and affects long-term sealing performance.Thermal conductivity: For thermal conductive products.Environmental tolerance: Is it necessary to be resistant to cold and hot shock, moisture and heat aging, specific chemicals, or UV?Certification and Compliance: Material certification is crucial in fields such as automotive (such as USCAR), aviation, and rail transit.Main brands and marketsInternational leaders:3M: The product system is very comprehensive, such as a series that combines PI film and foam.Rogers: Leading in technology for high-temperature foam and composite materials.Tesa, Nitto, Saint Gobain, and others all have corresponding high-performance composite product lines.Excellent domestic suppliers:With the development of new energy and high-end manufacturing, many domestic enterprises are able to produce high-quality PI composite tapes/gaskets, especially in the field of new energy vehicle battery pack applications, where the process of localization substitution is fast.summaryPolyimide composite tape is a smart crystallization of materials engineering. It is no longer a simple adhesive or insulation material, but a systematic solution designed to cope with extreme multi physics environments. When choosing, it is necessary to start from the system requirements, communicate deeply with the supplier's R&D personnel, provide specific operating parameters, and conduct strict long-term reliability testing to ensure that this high-performance material can truly realize its "1+1>2" composite value.High-quality PET substrate double-sided tape
High quality PET double-sided tape is a product made of high-strength, ultra-thin polyester film as the intermediate substrate, coated with high-performance pressure-sensitive adhesive (acrylic or silicone) on both sides, and protected by double-sided release material. The core of its design is to achieve ultra-thin, flat, high insulation, and dimensional stability while providing strong adhesion.Why choose PET substrate (compared to foam substrate)?Characteristics: PET substrate double-sided tape, foam substrate double-sided tapeUltra thin thickness (0.025mm -0.2mm), takes up less space and is thicker (0.1mm -3.0mm+), with filling propertiesHigh hardness/modulus, strong rigidity, creep resistance, low displacement, soft, with cushioning and shock absorption propertiesAdhesive properties surface contact, providing high and uniform shear strength surface contact, but prone to deformation under stressMain applications include precision structure fixation, conductive shielding, insulation sheet bonding and filling gaps, buffer sealing, shock absorption, and covering uneven surfacesExcellent processability, easy to die cut into complex and precise shapes, but the edges may produce foam debrisSix key characteristics of high-quality PET double-sided tapeUltra thin and high flatness:The substrate thickness can be as thin as 0.025mm, and the total thickness can be controlled at around 0.05mm, with almost no increase in assembly thickness. It is suitable for situations with extremely limited space (such as inside smartphones and ultra-thin display screen modules).Extremely high flatness, able to perfectly adhere to smooth surfaces without warping.Extremely high tensile strength and dimensional stability:The tensile strength of PET substrate is extremely high, and it hardly expands or deforms in hot and humid environments, ensuring the long-term alignment accuracy of adhesive components.Good creep resistance, less prone to displacement under long-term stress.Excellent electrical performance:It is an excellent insulator and is commonly used for bonding and fixing FPC (flexible circuit board), battery insulation sheets, and graphite heat sinks.By coating conductive adhesive (such as conductive carbon paste, silver paste), conductive double-sided tape can be made for grounding, electromagnetic shielding (EMI), etc.Powerful adhesive performance and durability:High quality acrylic adhesive (the most common) is selected to provide high initial adhesion and long-term adhesion to a wide range of materials such as metals (stainless steel, aluminum), glass, plastics (PC, ABS, PMMA), rubber, etc.The temperature resistance is usually between -20 ° C and 120 ° C, and special models can reach up to 150 ° C.Solvent resistant, UV resistant, anti-aging.Clean processing and removal performance:The release force is precisely controlled, making it easy for die-cutting, waste removal, and automated mounting.Reasonably designed adhesive tape can be removed relatively cleanly through professional methods or specific conditions (such as heating) when maintenance is needed, reducing residual adhesive.Diversified adhesive options:Universal acrylic adhesive: with the best comprehensive performance, balancing adhesion and weather resistance.Low VOC/low odor acrylic adhesive: used in sensitive environments such as optics and car interiors.High temperature resistant acrylic adhesive: used in occasions with heating anic silicone: resistant to extreme high and low temperatures (-40 ° C to 200 ° C+), but has weak adhesion to certain plastics and is expensive.Main application areasConsumer Electronics:Structural fixation: phone/tablet frame and battery FPC、 Fixing of sub boards and small components.Functional component pasting: pasting graphite heat sink, thermal conductive silicone sheet, metal shielding cover, touch screen, fingerprint module.Insulation protection: fixing of battery insulation sheets and circuit board insulation clamps.Optics and Display:Temporary or permanent fixation of lens modules, small cameras, and optical ponent bonding in display module (LCD/OLED).Automotive Electronics:The bonding of car display screens, sensors, and control panels requires high temperature and humidity resistance.Industrial manufacturing:Paste nameplates and signs.Assembly of precision hardware and plastic components.Fixing of SMT steel mesh (red glue/solder paste sheet).How to choose "high-quality" products? ——Key parameters and considerationsThickness (one of the most critical parameters):Substrate thickness: determines the rigidity, tensile strength, and insulation strength of the tape.Adhesive layer thickness: affects the ability to fill small unevenness and adhesive strength.Total thickness: Choose according to your design space and filling requirements. For example, 0.05mm PET+0.03mm adhesive layer x2=0.11mm total thickness.Adhesive performance:Initial adhesion: the ability to quickly adhere.Peel force (usually measured at 180 ° or 90 °): The force required to tear the tape off the surface, measured in N/inch or N/cm.Adhesive force (shear creep): The ability to resist displacement under long-term loading, measured in hours.Shear strength: One of the most important indicators, it represents the ability of the tape to resist parallel forces, measured in N/cm ². The shear strength of PET double-sided adhesive is usually very high.Release system:Double silicon release paper: Both sides are coated with silicon release paper, which is low-cost and commonly used.PET release film: flatter and more rigid, suitable for ultra-thin tape and high-speed automated mounting.Lightweight release: One side has light release force, while the other side is heavy, making it easy to manually take and attach, and preventing sticking together.Environmental tolerance:Confirm the requirements for temperature resistance, moisture resistance, and chemical resistance (such as plasticizer resistance) based on the application environment.Certification and Compliance:UL certification (insulation materials), RoHS, REACH (no harmful substances) are crucial for exporting electronic and electrical products.Representative brand and product series reference3M: Industry benchmark, with an extremely rich product line. Such as 3M 467MP/468MP (super adhesive, universal type), 3M 300LSE (low VOC, optical grade), 3M 9703 (conductive type).Tesa: European quality, strong in the automotive and electronics fields. Such as the tesa 696xx series.Nitto: Japanese Seiko, skilled in ultra-thin and optical applications. Like the Nitto 5000NS series.Teraoka: Renowned in the die-cutting industry.Domestic high-quality brands such as Jinghua, Siwei, Yongle, etc. have rapidly improved their quality in recent years, with high cost-effectiveness, and can meet most industrial needs.Usage and Testing SuggestionsSurface treatment: A clean, dry, and oil-free surface of the adhesive is a prerequisite for ensuring the best bonding effect.Pressure and time: Apply sufficient roller pressure after pasting and ensure sufficient initial curing time (usually 24-72 hours to achieve maximum adhesion).It is necessary to conduct sample testing: After selecting the supplier and model, comprehensive machine testing must be carried out to simulate actual working conditions (temperature, humidity, load, time) and verify their long-term reliability.Summary: High quality PET substrate double-sided tape is the "invisible welding point" of precision engineering. When making a choice, it should be systematically considered from the four dimensions of "thickness strength environment process", and fully communicated with the supplier's technical personnel to lock in the most suitable one for your product through actual testing.Blue PET high-temperature adhesive tape
Blue PET high-temperature tape is a very important special tape in the fields of electronic manufacturing, electrical insulation, and industry. It usually refers to a type of adhesive tape made from polyester film (PET) as the substrate, coated with high-performance silicone pressure-sensitive adhesive (or acrylic adhesive), and subjected to high temperature treatment.Below is a detailed introduction to its features, applications, and key points for purchasing:Core features and advantagesExcellent high temperature resistance: This is its most important feature. It can usually withstand high temperatures of 130 ° C to 260 ° C for a long time, and even higher temperatures in an instant (such as 300 ° C+). This enables it to maintain stable performance in high-temperature processes such as soldering and reflow soldering.Excellent electrical insulation: PET substrate itself has excellent insulation performance, making it an ideal insulation material for electronic and electrical components such as circuit boards and motor coils.Good chemical stability: resistant to solvents, acid and alkali, moisture-proof, and able to resist the erosion of various chemicals.Strong physical performance:High strength: resistant to stretching and tearing.Dimensional stability: not easily shrink or deform at high temperatures, maintaining precise positioning.Soft and snug: easy to wrap and stick on complex surfaces.Color meaning: Blue is not only a visual identifier for easy identification and inspection, but also blue PET is usually treated with anti-static measures, making it safer for sensitive electronic components. Some blue colors are also used to change color (such as becoming lighter) after high temperatures to indicate that they have undergone a high-temperature process.Easy to tear and leave no residue: High quality tape can be cleanly peeled off after high-temperature protection, without leaving any adhesive stains on the surface of the object being pasted.Main application areasManufacturing of electronic circuit boards (PCBs):Wave soldering and reflow soldering: used to cover (mask) gold fingers, connectors, or specific areas that do not require soldering.SMT patch: Fixed components or used as temporary protection.PCB Splitting: Protect edge circuits during PCB cutting.Electrical insulation:Used for interlayer insulation and bundling of motors, transformers, and inductor coils.Winding and labeling of wires and cables.High temperature spraying and surface treatment:Protect specific areas of the product surface during processes such as painting, sandblasting, and posite material processing:Used as an isolation film or protective film during the curing process of carbon fiber and fiberglass products.Other industrial uses: such as lithium battery manufacturing, heat sealing, temporary fixation in high-temperature environments, etc.Key parameters to pay attention to when making a purchaseSubstrate thickness: Common thicknesses include 25 μ m (1mil), 36 μ m, 50 μ m, etc. The thicker, the higher the mechanical strength, but the flexibility may slightly decrease.Adhesive type:Silicone: The most common and has the best temperature resistance (up to 260 ° C or above), but its initial adhesion may be relatively low and its price may be higher.Acrylic adhesive: has good initial adhesion and adhesion retention, slightly lower temperature resistance (usually 130 ° C-180 ° C), and relatively affordable price.Total thickness: including the total thickness of the substrate and adhesive layer.Temperature resistance level: It is necessary to confirm the long-term use temperature and short-term peak temperature to ensure that your process requirements are met.Width and length: Choose the appropriate roll size according to the usage scenario.Release paper/release film: protect the adhesive surface and ensure that the tape remains sticky before mon Brands and MarketsInternationally renowned brands: 3M (such as 3M 5413, 3M 5419 series), Nitto, Tesa, Teraoka, etc., with reliable quality but high prices.Domestic brands: China also has many excellent manufacturers with high cost-effectiveness, such as Shiyi, Yongle, Fengzhao, etc., which have performed well in meeting industrial demand.Usage recommendationsSurface cleaning: Before pasting, ensure that the surface to be pasted is dry, clean, and free of oil stains.Moderate pressure: Apply even pressure during pasting to ensure that the tape is in full contact with the surface without any bubbles.Environmental testing: Before mass use, it is best to conduct small-scale testing under actual working conditions to confirm its temperature resistance, peel strength, and residual adhesive condition.In summary, blue PET high-temperature tape is a key material that connects "high-temperature processes" and "precision protection". When choosing, please carefully check the product specification sheet (TDS) or request samples from suppliers for testing based on your specific application scenario, temperature requirements, and budget to ensure the most suitable product is selected.Green high-temperature PET tape
Green high-temperature PET tape.This is a very common and widely used high-performance industrial tape. Its' green 'is usually the result of dyes or coatings, used for product identification, shading, or to meet the visual requirements of specific industries such as electrical.Interpretation of Core StructureSubstrate: Polyethylene terephthalate film, abbreviated as PET film (also known as polyester film). This is a high-strength, dimensionally stable, and transparent engineering plastic film.Color: Green. This is achieved by adding green dye to PET film or adding colorants to adhesive. This gives it light blocking and recognition properties.Adhesive: Typically, modified acrylic pressure-sensitive adhesive or silicone pressure-sensitive adhesive with excellent high temperature resistance is used.Release paper/film: protective adhesive layer, easy to use.Key performance characteristicsExcellent temperature resistance:According to different adhesives, the long-term temperature resistance range is usually between 130 ° C and 180 ° C.Can withstand higher peak temperatures in the short term (such as over 200 ° C for several minutes).Excellent electrical insulation:PET substrate itself is an excellent insulation material, and adhesive tape is widely used for insulation wrapping and protection of various electronic components.Excellent mechanical performance:High strength, tear resistance, puncture resistance, thin thickness but high strength.Excellent dimensional stability, not easily shrunk or stretched under temperature and humidity changes.Good chemical resistance:Can resist the erosion of various solvents, oils, and weak acids and bases.Color function (green):Light blocking property: It can block light of a certain wavelength and is used for electronic components (such as LEDs, photosensitive devices) or optical applications that require light avoidance.Identification and Marking: Green color facilitates area identification, polarity differentiation (such as distinguishing negative poles on capacitors), or quality traceability in production lines or products.Aesthetics and uniformity: making the final product look more uniform and professional.Main application areasElectronic and electrical industry (core application)Insulation wrapping: Insulate and protect transformers, inductors, motors, wiring harnesses, ponent fixation and reinforcement: fixing capacitors, resistors and other components, or used for PCB reinforcement (such as gold finger reinforcement for flexible circuit boards FPC).Color identification: For example, the negative electrode wrapping identification used for aluminum electrolytic capacitors.Light shielding application: Wrap around sensors or components that require protection from light interference.High temperature process shieldingUsed for shielding and protecting gold fingers, connectors, or through holes on PCB boards that do not require soldering during wave soldering or reflow soldering processes. This is a very important application of it.Due to the sharp edges of PET tape, it can effectively prevent solder from climbing and can usually be removed relatively cleanly after high temperatures.Packaging and sealingUsed for sealing cardboard boxes and boxes that require certain strength and temperature resistance.General industrial fixation and protectionTemporarily or permanently fix components in high temperature or environments that require reliable fixation.How to choose and useKey points for selection:Confirm temperature and duration: The nominal temperature resistance level of the selected tape must be higher than the maximum temperature of your process. For example, if the peak temperature of reflow soldering is about 250 ° C (short-term), a specially optimized ultra-high temperature PET tape should be selected.Confirm bonding surface: Different adhesives have different adhesiveness to different materials (such as plastic, metal, glass). For low surface energy materials such as PP and PTFE, special formulations of adhesive need to be selected.Do you need residue free adhesiveFor applications that require removal such as solder masking, it is essential to choose "high-temperature residue free" PET tape.For permanent insulation wrapping, long-term bonding reliability is more important.Pay attention to thickness and specifications: Common thicknesses include 0.055mm, 0.075mm, 0.10mm, etc. Thicker provides stronger mechanical protection, but slightly less flexibility. The width ranges from 2mm to tens of millimeters.Using best practices:Surface cleaning: Ensure that the surface being pasted is clean, dry, oil-free, and dust-free.Application technique: Apply smoothly, use a scraper or hard card to compact, especially the edges, to avoid bubbles and warping.Removal timing (for masking applications):Post weld cooling: After welding, wait for the PCB board to completely cool to room temperature before peeling off the tape. Hot tearing can easily lead to adhesive residue or tape breakage.Peel angle: Slowly and uniformly peel back at a 180 degree angle.Test verification: Before large-scale use, it is necessary to conduct small-scale process testing to verify its temperature resistance, shielding effect, and removal parison with related tapesCharacteristics: Green high-temperature PET tape, polyimide tape (brown/gold), high-temperature decorative paper tapeSubstrate PET Polyester Film Polyimide Film (PI) Special Wrinkle PaperMaximum temperature resistance ★★★☆ (lasting around 180 ° C) * (lasting above 260 ° C) ★★☆ (lasting around 150-180 ° C)Strength/Tear Resistance *☆ (Extremely High) * (Extremely High) ★☆☆ (Low, Easy to Tear)Electrical Performance ★★★★ (Excellent) * (Excellent) ★★☆ (General, susceptible to moisture)Color/blackout available in color (such as green), usually amber/transparent, usually natural/lightMain applications include electronic insulation, solder shielding, identification of ultra-high temperature solder shielding, flexible circuits, strong insulation spraying, and low-temperature shielding in baking paintMedium to high costIn summary, green high-temperature PET tape is a versatile tape that achieves an excellent balance between strength, temperature resistance, insulation, and cost in electronic manufacturing and general industry. Its green color is not only for aesthetics, but also for shading and recognition functions.High-temperature residue-free masking tape
This is an industrial tape designed specifically for clean peeling after high-temperature processes without leaving any residual adhesive traces. It perfectly balances "strong viscosity at high temperatures" and "clean removal after cooling", and is a key consumable in precision manufacturing and surface treatment.Core design objectives and principlesObjective: To firmly protect the shaded area during high-temperature processes such as spraying, baking, and electroplating. After the process is completed, it can be easily and completely peeled off without leaving any adhesive stains or damage on the protected precision machined surfaces such as high gloss paint, glass, and mirror metal.Principle: Its adhesive is a cross-linked pressure-sensitive adhesive with a special formula (usually modified acrylic or organic silicone). When heated, the adhesive layer will further crosslink and solidify, providing stronger temperature resistance and permeability resistance; After cooling to room temperature, the cohesive strength of the adhesive layer decreases, making it flexible and easy to tear, thus achieving clean peeling.Key performance characteristicsNon residual adhesive properties: the most essential characteristic. After peeling, the surface is clean without the need for additional cleaning, saving time and avoiding damage to the workpiece.Excellent high temperature resistance: Depending on the grade, it can withstand sustained high temperatures ranging from 120 ° C to 230 ° C (for 30 minutes to several hours), with higher short-term peak temperature tolerance.Resistance to chemical penetration and solvents: It can effectively resist the penetration of paint, coatings, powders, solvents, etc., ensuring clear and sharp masking edges without "paint penetration" burrs.Good flexibility: The substrate is soft and can adhere well to complex surfaces and corners.Stable adhesive force: The adhesive force remains stable during high temperature processes and will not become excessively viscous or lose its stickiness due to heat, resulting in detachment.Aging resistance: Stable performance within a certain storage period.Main Structure and TypesThe performance of masking tape is mainly determined by the substrate and adhesive.Type (by substrate) Characteristics Typical temperature resistance range Common applicationsThe base material of high-temperature textured paper tape is special wrinkled paper, which is easy to tear by hand, has low cost, and good flexibility. 120 ° C-150 ° C (medium temperature) automotive repair paint, ordinary industrial spray painting, wood spray painting masking.The substrate of high-temperature PET film tape is polyester film, which has high strength, puncture resistance, tear resistance, and excellent edge impermeability. 150 ° C-200 ° C (medium high temperature) precision electronic component spraying, anodizing shielding, glass deep processing, high requirement powder spraying.High temperature paper/cloth based adhesive tape is made of paper or cotton cloth, with extremely high strength and tear resistance, suitable for heavy-duty environments. High temperature baking paint and sandblasting shielding for heavy machinery, ships, and steel structures at temperatures ranging from 150 ° C to 230 ° C.High temperature polyimide tape (gold finger tape) is based on amber colored polyimide film (PI), which has extremely high temperature resistance and good electrical performance. Wave soldering, reflow soldering, SMT over furnace shielding, and high-temperature electrical insulation at temperatures above 260 ° C.Core tip: All types of tape must be paired with specialized high-temperature residue free adhesive to achieve the final effect. Different substrates determine the mechanical properties and applicable scenarios of the adhesive tape.Core application areasSurface spraying and painting:Automotive industry: precise masking of window frames, decorative strips, headlights, and other parts for vehicle spraying and repair paint.Electronic products: Spray shielding for consumer electronic products such as mobile phone cases and laptop cases.Industrial manufacturing: baking paint and powder coating for household appliances, instruments, and metal components.Electroplating and anodizing:Cover the local area to prevent it from being coated with metal or forming an oxide layer. Require the tape to be absolutely resistant to electrolyte penetration.Glass and mirror processing:Protect glass edges and mirrors from scratches or contamination during cutting, transportation, and deep processing.Electronic Manufacturing (SMT/Wave Soldering):Use polyimide tape to cover the gold fingers or specific areas to prevent them from being soaked by solder.Heat treatment and high-temperature curing:Protect threads, precision hole positions, etc. during high-temperature curing process.How to choose and use correctly?Choose the three-step method:Determining process temperature and time: These are the most important parameters. You must choose a tape with a nominal temperature resistance value higher than the maximum temperature of your process, and consider the total heating time.Confirm the material of the surface to be pasted: high gloss paint, glass, plastic, or rough metal? Different surface energies require the selection of appropriate adhesive tape. For extremely sensitive surfaces (such as new car paint), ultra-low viscosity versions should be selected.Consider the environment and medium: are there any solvents or acid-base liquids in contact? Do you need UV protection? Based on this, select the tolerance of the tape substrate and adhesive.Using best practices:Surface cleaning: Like Teflon tape, cleaning is key. Wipe with isopropanol (IPA) and stick.Pasting technique: Paste smoothly in one direction at room temperature, use a scraper or fingers to compact, especially at the edges, to ensure sealing.Peel off after baking:Best timing: Peel off immediately when the workpiece has cooled to room temperature or slightly residual temperature (such as below 40 ° C). At this point, peeling is the easiest and cleanest.Peel angle: Peel back slowly and evenly at a 180 degree angle, avoiding rapid pulling.Avoid hot tearing: Do not forcefully tear off at high temperatures, as the adhesive layer is still in a "molten" and viscous state, which can easily break and leave adhesive.Difference from Teflon glass cloth tapeCharacteristics: High temperature, residue free masking tape, Teflon glass cloth tapeThe core purpose is temporary protection and shielding, requiring the clean removal of permanent/semi permanent functional coverings, providing non stick, wear-resistant and other characteristicsThe temperature resistance range is usually ≤ 230 ° C (excluding polyimide), and can be continuously used up to 260 ° C or aboveThe surface characteristics are usually paper or film, with no special surface functions. It has the non stick, low friction, and chemical resistant surface of TeflonRemovable design allows for easy and residue free removal without difficulty, usually leaving adhesive or designed for long-term useTypical applications include spray masking, electroplating masking, heat sealing machine wrapping, anti sticking conveyor belts, and high-temperature insulation protectionSummary:If you need to tear off the tape after high-temperature processing without leaving any traces, choose high-temperature residue free masking tape.If you need the tape to withstand high temperatures for a long time and provide special features such as non stick and wear-resistant, then choose PTFE glass cloth tape.I hope this detailed analysis can help you make accurate choices and applications. If you can provide specific usage scenarios (such as what workpiece, what process, and what temperature), I can give you more specific model recommendations.Teflon glass cloth tape
Teflon glass cloth tape.This is a composite tape that combines a high-performance coating of PTFE, a sturdy substrate of fiberglass cloth, and a high-temperature resistant silicone adhesive, making it the "high-performance armor" of industrial tape.Core three-layer structureCore role of hierarchical materialsSurface PTFE (polytetrafluoroethylene) is non stick, wear-resistant, chemical resistant, and has low frictionSubstrate glass fiber cloth provides strength, high temperature resistance, tear resistance, and dimensional stabilityBottom layer organic silicon pressure-sensitive adhesive resistant to high temperature bondingFive core characteristicsExcellent high temperature resistanceContinuous use: -70 ° C to+260 ° C.Short term peak: can withstand instantaneous high temperatures of up to 300 ° C.Stable physical properties at high temperatures, without melting or dripping.Excellent non stick and demolding propertiesAlmost all viscous substances (hot melt adhesive, resin, paint powder, food) cannot permanently adhere and are easy to clean.Strong chemical corrosion resistanceIt can resist the vast majority of acids, alkalis, solvents, and oils, protecting equipment from corrosion.Excellent mechanical performanceGlass cloth provides high strength, tensile strength, puncture resistance, wear resistance, and long service life.The surface friction coefficient is extremely low, suitable for situations that require sliding.Reliable electrical insulationIt can maintain good insulation performance even in harsh environments such as high temperature and humidity.Main application scenarios (by industry)Typical Industry ApplicationsElectronic and electrical high-temperature wire harness wrapping, iron base plate, heating tube insulation, circuit board wave soldering shieldingPackaging and plastic heat sealing machine knife wrapping (one of the main uses), plastic hot pressing molding demolding, conveyor belt anti stickingHigh temperature shielding protection for surface treatment spraying, electrophoresis, powder spraying, and welding splash protectionAnti sticking and high temperature resistant liners for the rollers of textile printing and dyeing hot stamping machines and shaping machinesFood industry baking conveyor belt, drying rack anti sticking (food contact compliance needs to be confirmed)General industrial repair or protective coating for corrosion resistance, wear resistance, and insulationHow to use it to achieve the best effect?This is the key to determining the lifespan and effectiveness of the tape.surface pretreatmentIt is necessary to ensure that the adhesive surface is absolutely clean! Oil free, dust-free, rust free, and water free.Thoroughly clean and air dry with solvents such as alcohol and acetone.Correct pasting processTemperature: The best bonding effect is achieved at room temperature or slightly above room temperature (such as 21 ° C-40 ° C).Method: Starting from one end, slowly pull and stick while applying pressure evenly with a scraper or hand to expel all bubbles.Overlap: If multiple splices are required, there should be an overlap of approximately 10-15mm.The crucial 'thermal curing'After pasting, do not immediately put it into peak high temperature use.Correct steps: Gradually raise the temperature to the working temperature (for example, first raise to 150 ° C and hold for 30 minutes, then raise to the working temperature), allowing the silicone adhesive to fully cure and form the strongest adhesive force.Maintenance and replacementRegularly inspect the surface for wear, scratches, or decreased adhesion.When the surface PTFE layer is severely worn and exposes the glass cloth, or loses its non adhesiveness, it should be replaced in a timely manner.Key points for purchasingCheck parameters: Focus on thickness, width, temperature resistance level, and peel strength.Choose color:Brown/Amber: The most common and universal type.White: Other fillers (such as titanium dioxide) may have been added, and the non stickiness may be slightly different, sometimes making it easier to detect stains.Sample testing: For critical applications, it is essential to first purchase small samples for testing under actual operating conditions.Brand recognition: Choose reputable industrial brands for more stable mon Problems and MisconceptionsQ: Can it be used for non stick pot repair?A: Not recommended! Although the materials are the same, household non stick pans require a dense, uniform coating and a strong bond with the substrate. Tape cannot meet the physical requirements for food safety and long-term cooking, and is prone to peeling off when exposed to high temperatures, posing a safety hazard.Q: Why does the newly applied tape curl or bubble when heated?A: The most common reason is that the surface is not clean or has not undergone "heat curing". Please strictly follow the above pasting and curing steps.Q: What is the difference between it and ordinary high-temperature resistant masking tape?A: A world of difference. Ordinary masking tape (such as washi tape) typically has a temperature resistance of no more than 200 ° C and is not resistant to chemical corrosion, tearing, low friction, or stickiness. Teflon glass cloth tape is a solution to meet extreme and multifunctional needs.If you can provide specific application scenarios (such as what devices are used for, what problems are solved, working temperature, and environment), I can provide you with more accurate selection and usage recommendations.Transformer wrapped with glass cloth tape
Let's conduct a comprehensive and in-depth technical analysis on the topic of "transformer wrapped with glass cloth tape". This is a crucial insulating and structural material in the manufacturing of transformers, especially those used in medium and high frequency, high voltage, or special environments.The core definition of glass cloth tape for transformer wrapping is a strip-shaped composite material made from an alkali-free glass fiber cloth substrate, coated or impregnated with high-temperature resistant resin adhesive (such as acrylic, silicone, epoxy resin, etc.). It is not an ordinary tape, but a high-performance industrial insulation and structural fixing material.Main functions and features: Excellent electrical insulation: Glass cloth itself is an excellent insulator, which can effectively isolate the winding layers and turns, preventing high-voltage breakdown.Excellent high temperature resistance: This is its core value. Depending on the adhesive, it can withstand temperatures ranging from 130°C (Class B) to 200°C+ (Class H and above) for extended periods, meeting the requirements of transformers with different insulation levels.High mechanical strength and dimensional stability: Glass fiber cloth provides extremely high tensile strength and tear resistance. Under the effects of high temperatures and electromagnetic forces during transformer operation, it is not prone to deformation, shrinkage, or fracture, and can firmly secure the windings.Excellent impregnation property: The tape is typically designed with a porous or "open fiber" structure, facilitating the smooth penetration and filling of insulating varnish into all voids during the vacuum pressure impregnation (VPI) process of transformers, thereby forming a dense and robust overall insulation structure.Flame retardant and fire-resistant: Glass fiber, as an inorganic material, does not burn and can effectively prevent the spread of fire, enhancing the safety of transformers.Chemical resistance: It has good resistance to most solvents, oils (such as transformer oil), acids, and alkalis.The performance of tapes with key structures and material types is determined jointly by glass cloth and adhesive.1. Material of glass cloth substrate: E-glass, which has the best electrical insulation properties.Weave: Predominantly plain weave, with a stable structure.Handling:Open fiber cloth: After special treatment, the fiber bundles are spread out and flattened, resulting in a thinner, softer tape with better conformability and excellent impregnation permeability. It is the preferred choice for modern high-performance transformers.Plain fabric: undrawn, relatively thicker and stiffer.Thickness and weight: There are various specifications (such as 0.08mm, 0.10mm, 0.13mm) to meet different insulation thickness and mechanical strength requirements.2. Adhesive type (determining temperature resistance level and characteristics) Acrylic adhesive:Temperature resistance: Class B (130°C) to Class F (155°C) are common.Features: Strong adhesive strength, good initial adhesion, moderate price, and widest versatility.Silicone:Temperature resistance: Class H (180°C) to Class C (200°C+).Characteristics: High temperature resistance and elasticity, aging resistance, but relatively weak adhesive strength, and high price. Used in high temperature environments (such as electric vehicles, rail transit, and special power supplies).Epoxy resin adhesive (Epoxy):Temperature resistance: Class F (155°C) to Class H (180°C).Characteristics: After curing, it exhibits extremely high strength and good compatibility with impregnating varnish, making it commonly used in VPI processes that require final curing.Solvent-free adhesive: environmentally friendly, with low volatile organic compound (VOC) content.The core application in transformer manufacturing is interlayer and intersegment insulation: when winding coils, it is wrapped between different winding layers or segments, serving as the main insulation.Outer protection and bundling:Outermost wrapping: Securely tie the entire winding to prevent loosening and provide the final insulating protective layer.Lead wire fixation: Used for fixing and insulating transformer lead wires.End space filling and reinforcement: At both ends of the winding, it is used to fill the voids, reinforce the end coils, and prevent them from loosening due to electromagnetic forces.Insulation between the core and the frame: It is sometimes used to wrap the edges and corners of the core or as additional insulation for the frame.Select insulation grade that matches the usage points: Choose the tape with the corresponding temperature resistance based on the insulation grade (B, F, H, C, etc.) of the transformer patibility test: The adhesive tape must be fully compatible with the subsequently used impregnating varnish (varnish). It is necessary to test whether the varnish will degrade, blister, or reduce performance after being applied.Process requirements:Tensile rate and tension control: A constant and appropriate tension (controlled by a tension controller) needs to be applied during winding. If it is too loose, the binding will not be tight; if it is too tight, the tape may break or the coil may be damaged.Lapping ratio: Typically, a 1/2 or 1/3 bandwidth overlap is required to ensure full coverage without gaps.Softness and conformability: For coils with complex shapes, open fiber cloth tape is easier to handle.Thickness and width: Selected based on insulation distance and operational convenience.Certifications and Standards: Check whether the product has passed certifications such as UL, CSA, RoHS, and whether it complies with relevant industry standards such as IEC, NEMA, etc.Brief description of operation process: Preparation: Ensure that the coil surface is clean, dry, and free of burrs.Start: Fix the tape head on the winding at a certain angle and press it down.Winding: Start the winding machine or manually wind in a spiral manner with constant tension and a predetermined overlap ratio. Ensure the tape is kept flat and free of wrinkles.Ending: Wrap 1-2 extra turns at the end and press them down firmly. A small amount of glue or natural stickiness can be used to seal the end.Post-processing: After winding, the subsequent processes such as baking, vacuum impregnation, and curing are carried out.Well-known international brands: 3M (such as 3M™ 69 series), Von Roll, Isovolta, Nitto (Nitto).Domestic: Domestic enterprises such as Siwei Group, Dongcai Technology, and Chuangyuan New Materials also have mature product lines.The glass cloth tape used for transformer wrapping serves as the "skeleton" and "armor" of transformers, particularly high-frequency transformers, inductors, motors, transformers, and other electromagnetic components. It is not merely a simple binding, but also a crucial component of the insulation system, directly impacting the electrical safety, long-term reliability, heat dissipation, and mechanical strength of the product. Proper selection and application are the cornerstones for manufacturing high-quality and high-stability transformers.High temperature resistant PI tape
"High-temperature resistant PI tape" is a shortened form of polyimide tape, and it is also one of the top-performing high-temperature resistant pressure-sensitive tapes currently available on the market."PI" stands for Polyimide, a material hailed as a "master at problem-solving" and a "golden film". Hence, "high-temperature resistant PI tape" typically refers to the amber-colored polyimide tape and its high-performance variants that we previously discussed in detail.Key purchasing points for "high temperature resistant PI tape" When selecting a PI tape, it is crucial to pay attention to the following core parameters, as they determine whether it is suitable for your specific application:Color and thickness:Tea/Amber: The most common standard type, with balanced performance.Black: Typically, black is achieved by adding carbon black or other fillers, which may offer superior UV resistance and thermal/electrical conductivity, but may slightly compromise the basic insulation properties.Thickness: ranging from ultra-thin 12μm (0.5mil) to standard 25μm (1mil) and 50μm (2mil). The thinner, the better flexibility, suitable for precision masking; the thicker, the stronger mechanical protection and insulation.Adhesive type (determining the upper temperature limit and residue):High-temperature resistant silicone pressure-sensitive adhesive: This is a top-tier configuration. It can withstand temperatures above 260℃ for extended periods, leaving no residue or very minimal residue after exposure to high temperatures, but it is extremely expensive.Special acrylic pressure-sensitive adhesive: This is a cost-effective option. Its long-term temperature resistance is typically 180°C - 200°C, and it can achieve low residual adhesive after peeling within an appropriate time frame, with relatively low cost.Key performance indicators:Dielectric strength: Ensure that its insulation performance meets your voltage requirements.Peeling force: Choose an appropriate level based on whether it is used for "precise masking" or "strong fixation".Certification: UL certification (ensuring insulation and flame retardant safety), RoHS/REACH (environmental compliance) are crucial for high-end applications.Summary: When must PI tape be chosen?When the following stringent conditions are simultaneously met, PI tape is almost the only or optimal choice:Temperature limits: Operating temperature continuously exceeding 200℃, or experiencing a soldering impact of over 260℃ instantaneously.Precision requirements: The dimensions must remain absolutely stable (without shrinkage) after exposure to high temperatures, and it should be capable of achieving clean peeling without leaving any residual adhesive.Reliable insulation: It is necessary to maintain the highest level of electrical insulation reliability even under extreme temperature conditions.If your application temperature is below 180℃ and your requirements for dimensional stability and residue-free are not extreme, then high-performance PET tape or glass cloth tape would be a more cost-effective choice.Please make your final decision based on your specific process (e.g., is it circuit board reflow soldering or motor coil wrapping?) and budget. If you require more specific advice, please provide more details about your application.High-temperature resistant green PET insulation tape
"High-temperature resistant green PET insulation tape"As the name suggests, this tape is specifically designed for scenarios where reliable electrical insulation is required in high-temperature environments. It possesses the following composite characteristics:Excellent electrical insulation (core):The PET substrate itself possesses excellent insulation properties, and when combined with specialized insulating glue, it exhibits high dielectric strength, effectively preventing current leakage, short circuits, and breakdown. It is suitable for insulation wrapping in medium and low voltage electrical environments.Excellent high temperature resistance:The long-term temperature tolerance range is typically between 130℃ and 180℃, depending on the glue formula (which may be high-temperature resistant acrylic glue or silicone glue). It can adapt to the temperature rise environment of heating components such as motors and transformers.Physical properties of PET substrate:High strength: Resistant to tension and tearing, providing excellent mechanical protection.Dimensional stability: It is not prone to shrinkage and deformation when heated, ensuring the stability of the insulation layer.Chemical resistance and moisture resistance: It exhibits good resistance to most solvents, oils, and greases, as well as humid environments.Smooth surface: easy to clean, not prone to dust accumulation.The function of the green appearance:Phase identification: In electrical engineering, green is commonly used to identify grounding wires or specific phases (note: electrical color standards may vary across different countries/regions, with yellow-green being the standard for grounding wires in China).Safety warning: It serves as a prominent marker in equipment or wiring harnesses.Grade differentiation: Used to distinguish lines of different voltage levels or functions in complex wiring harnesses.Due to its multifunctional properties of insulation, temperature resistance, and identification, the core application field is commonly found in:Motor and transformer manufacturing: interlayer insulation of coil windings, bundling, and insulation protection of outgoing line parts.Household appliances: Cable insulation and fixation for heating components (such as those inside electric ovens and hair dryers).Automotive electronics and wiring harness: Insulation wrapping and identification of cables in high-temperature areas within the engine compartment.Power supply and inverter: Insulation wrapping and identification of internal power components and busbars.Industrial equipment: Repair or reinforcement of wire insulation at high-temperature points within switchboards and control cabinets.When purchasing key indicators, please be sure to verify the following parameters, which are usually clearly listed in the product specification:Dielectric strength (breakdown voltage): This is the most crucial indicator for measuring insulation performance, with units of kV/mm or V/mil. The higher the value, the stronger the insulation capability.Temperature resistance level:Long-term use temperature (e.g. Class B: 130℃, Class F: 155℃, Class H: 180℃).Short-term overload temperature.Thickness: It affects the insulation effect and flexibility.Adhesion: Ensure a firm adhesion to wire insulation, enameled wire, or metal surfaces.Flame retardancy: Although not emphasized in the name, high-quality electrical insulating tape typically requires a UL 94 V-0 flame retardant rating, which is crucial for safety.Certification: Whether there are safety and environmental certifications such as UL, CSA, RoHS, etc.For a detailed comparison with related products to help you distinguish clearly, please refer to the table below:Characteristics High-temperature resistant green PET insulation tape Green PET high-temperature resistant silicone tape Polyimide (gold finger) high-temperature tape High-temperature resistant glass cloth tape Core demands Electrical insulation + temperature resistance + identification Temperature resistance + fixation/shielding + identification Ultra-high temperature residue-free shielding Flame retardant + mechanical protection + insulation Key indicators Dielectric strength (kV/mm) Temperature resistance, adhesive strength Temperature resistance, residue-free property Flame retardant grade, tensile strength Typical adhesive systems High-temperature resistant acrylic adhesive or silicone adhesive Primarily silicone adhesive Special acrylic adhesive Silicone or flame retardant acrylic adhesive Main substrates PET film PET film Polyimide film (PI) Glass fiber cloth Hand feel/strength Stiff and tensile Stiff and tensile Extremely thin and flexible Soft and extremely wear-resistant and tear-resistant Typical applications Motor insulation, electronic component insulation wrapping High-temperature shielding and high-temperature fixation in SMT PCB reflow soldering shielding Wire harness bundling, pipeline insulation and fire protection Cost Medium On the higher side of medium Very high Medium Summary and decision-making suggestions In simple terms:If your primary need is electrical insulation, and the environment has a certain temperature, and you also need green as a marking, then "high temperature resistant green PET insulation tape" is your direct choice.If the temperature is extremely high (>180℃) and precise masking is required, polyimide tape should be chosen.If you require extremely strong mechanical protection, wear resistance, and flame retardancy, you should choose glass cloth tape.If both products have high temperature and green labeling, but without stringent official certification requirements for insulation properties, they may be interchangeable. However, products labeled as "insulating tape" typically offer greater assurance in terms of dielectric strength.Finally, please ensure to make your selection based on your actual application voltage level, operating temperature, and specific scenario. Checking the "dielectric strength" and "temperature class" in the product specification is a crucial step in model selection.